Maintenance Shift Supervisor
5 days ago
Job Role:
To ensure high uptime and reliable performance of all press shop equipment by leading shift-level maintenance activities. Responsible for timely breakdown response, preventive maintenance execution, and coordination with production and automation teams for smooth shift operations.
Job Responsibilities:
- Lead and perform first-response troubleshooting of: Tandem Presses, Blanking Line, Die Spot Press, Fanuc Servo Motors for Main Press & Die Cushion, EOT Cranes, Yaskawa Robot-based Auto Palletizers, ASRS for Blank Storage, Carl Zeiss Vision Inspection System
- Identify root causes for recurring breakdowns and implement quick fixes and temporary countermeasures.
- Execute shift-wise Preventive Maintenance (PM) tasks as per plan.
- Support Predictive Maintenance (PdM) activities like current monitoring, vibration analysis, and thermography for motors, servo systems, and hydraulic packs.
- Ensure health monitoring of critical components (servo motors, die cushions, sensors, grippers, hydraulic valves, etc.)
- Supervise technicians and contract manpower assigned during the shift.
- Ensure safety practices and job compliance (LOTO, PPE, isolation checklists).
- Conduct job assignments, shift handover briefings, and emergency response coordination
- Track usage of critical spares (press oil seals, cushion springs, servo connectors, sensors, robot cables, etc.).
- Ensure availability of common and shift-use tools.
- Record spares consumption and raise requirements for low-stock items.
- Maintain breakdown logs, MTTR/MTBF data, PM checklists, shift summary reports.
- Update CMMS/ERP systems with maintenance actions and downtime reasons.
- Support TPM (Jishu Hozen, Kobetsu Kaizen) initiatives and audit readiness.
Competencies / Skills:
Functional/Technical:
- Good understanding of servo-driven press systems (Fanuc servo tuning, backup, encoder calibration).
- Hands-on with Komatsu press hydraulics, pneumatics, and safety systems.
- Knowledge of robotic palletizers (Yaskawa), ASRS sensors/PLC interface, and vision systems (Carl Zeiss).
- Ability to read mechanical, electrical, and pneumatic circuit diagrams.
- Familiarity with Mitsubishi/Siemens PLCs and HMI interfaces.
- Team handling and shift coordination
- Safety-first mindset and technical discipline
- Basic documentation, root cause analysis, and communication
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