Maintenance Shift Supervisor

3 days ago


India Maruti Suzuki Full time ₹ 5,00,000 - ₹ 12,00,000 per year

Job Role:

To ensure high uptime and reliable performance of all press shop equipment by leading shift-level maintenance activities. Responsible for timely breakdown response, preventive maintenance execution, and coordination with production and automation teams for smooth shift operations.

Job Responsibilities:

  • Lead and perform first-response troubleshooting of: Tandem Presses, Blanking Line, Die Spot Press, Fanuc Servo Motors for Main Press & Die Cushion, EOT Cranes, Yaskawa Robot-based Auto Palletizers, ASRS for Blank Storage, Carl Zeiss Vision Inspection System
  • Identify root causes for recurring breakdowns and implement quick fixes and temporary countermeasures.
  • Execute shift-wise Preventive Maintenance (PM) tasks as per plan.
  • Support Predictive Maintenance (PdM) activities like current monitoring, vibration analysis, and thermography for motors, servo systems, and hydraulic packs.
  • Ensure health monitoring of critical components (servo motors, die cushions, sensors, grippers, hydraulic valves, etc.)
  • Supervise technicians and contract manpower assigned during the shift.
  • Ensure safety practices and job compliance (LOTO, PPE, isolation checklists).
  • Conduct job assignments, shift handover briefings, and emergency response coordination
  • Track usage of critical spares (press oil seals, cushion springs, servo connectors, sensors, robot cables, etc.).
  • Ensure availability of common and shift-use tools.
  • Record spares consumption and raise requirements for low-stock items.
  • Maintain breakdown logs, MTTR/MTBF data, PM checklists, shift summary reports.
  • Update CMMS/ERP systems with maintenance actions and downtime reasons.
  • Support TPM (Jishu Hozen, Kobetsu Kaizen) initiatives and audit readiness.

Competencies / Skills:

Functional/Technical:

  • Good understanding of servo-driven press systems (Fanuc servo tuning, backup, encoder calibration).
  • Hands-on with Komatsu press hydraulics, pneumatics, and safety systems.
  • Knowledge of robotic palletizers (Yaskawa), ASRS sensors/PLC interface, and vision systems (Carl Zeiss).
  • Ability to read mechanical, electrical, and pneumatic circuit diagrams.
  • Familiarity with Mitsubishi/Siemens PLCs and HMI interfaces.
  • Team handling and shift coordination
  • Safety-first mindset and technical discipline
  • Basic documentation, root cause analysis, and communication


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