Maintenance Shift Supervisor
1 day ago
Job Role:
To ensure uninterrupted operation of all welding-related equipment by executing timely preventive, predictive, and breakdown maintenance, and leading a team of maintenance technicians to meet production targets and safety standards.
Job Responsibilities:
- Monitor and ensure proper functioning of welding robots (e.g., Fanuc, Yaskawa), spot welding machines, and MIG/MAG welding equipment.
- Lead troubleshooting and quick resolution of breakdowns with minimal impact on production.
- Analyze root causes of frequent failures and implement corrective actions.
- Plan and execute preventive maintenance schedules for all welding systems.
- Monitor equipment health through predictive tools (e.g., thermography, vibration, current analysis).
- Maintain documentation of all maintenance activities
- Supervise and guide a team of maintenance technicians during shifts.
- Train junior staff on safe maintenance practices and new technologies.
- Coordinate with production and quality teams to prioritize maintenance tasks.
- Monitor spare part consumption, plan for critical spare stocking, and coordinate with the store/purchase team.
- Maintain history cards, breakdown logs, and daily checklists for each machine.
- Ensure compliance with safety standards while performing maintenance.
- Conduct safety audits and participate in hazard identification and risk assessments (HIRA).
Competencies / Skills:
Functional/Technical:
- Knowledge of resistance welding (spot, seam), arc welding, robotic welding, weld gun maintenance, and transformer systems.
- Familiarity with robotic welding cell setup and backup/restoration procedures.
- Hands-on with PLC/servo systems (Mitsubishi, Siemens preferred) in welding cells.
- Ability to read electrical and pneumatic diagrams.
- Hands-on with PLC/servo systems (Mitsubishi, Siemens preferred) in welding cells.
- Knowledge of SCA sealer system, Graco E-flow pump, Stud welder, SEW and Fanuc Turn table
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