Supplier Quality Assurance Engineer

3 days ago

Chennai, Tamil Nadu, India Ford Motor Company Full time ₹ 20,00,000 - ₹ 25,00,000 per year

  • Experience in Powertrain , Chassis commodity

  • Should be knowledgeable in GD&T

  • Expertise in Castings / Forging, Machining process

  • Working experience in Heat Treatments will be an added advantage.

  • The role requires 60% of travel to supplier sites

Experience- 8 yrs – 10 yrs

Qualification- Engineering

. Drive Flawless Launches at assigned supplier sites

. Escalate significant issues promptly and 'date to green' plan to appropriate management

  • Conduct OnSite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs

. Drive Manufacturing feasibility Reviews with suppliers before kicking off APQP and implement relevant actions to ensure arobust process & product quality.

  • Drive capacity uplift actions implementation with suppliers inline with the GCP study requirements – Review supplier incremental tooling work plan and track through PPAP
  • Drive Production constraint risk mitigation working with Ford and Supplier teams and manage "date to green" plan
  • Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing
  • Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements
  • Drive robust Supplier Failure Mode Avoidance through DFMEA, PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable
  • Drive Supplier manufacturing health chart compliance and support development of new health charts
  • Drive suppliers for Special process compliance with the support of STA Technical Specialists
  • Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment,Q1attainment/ retention, Health chart deployment, Supplier training as required.
  • Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA, SPC, Gage R&R etc. as required
  • Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying Risk Mitigation.
  • Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ projects and Field Action Stop Ship / Prevent Action
  • Drive compliance to all organizational and corporate training requirements and SIM process compliance.

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