Supplier Quality Assurance Engineer- Powertrain

2 days ago


Chennai, Tamil Nadu, India Ford Motor Company Full time ₹ 12,00,000 - ₹ 24,00,000 per year
  • Drive Flawless Launches at assigned supplier sites

  • Escalate significant issues promptly and 'date to green' plan to appropriate management

  • Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs

  • Drive Manufacturing feasibility Reviews with suppliers before kicking off APQP and implement relevant actions to ensure arobust process & product quality.

  • Drive capacity/uplift actions implementation with suppliers inline with the GCP study requirements – Review supplierincremental tooling work plan and track through PPAP

  • Drive Production constraint risk mitigation working with Ford and Supplier teams and manage "date to green" plan

  • Monitor supply status of 24/7 roster suppliers and Blue bar status of PPAPs beyond implementation timing

  • Review supplier Capacity Analysis Reports (CAR) for compliance to uplift capacity requirements

  • Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews andHealth chart deployment as applicable

  • Drive Supplier manufacturing health chart compliance and support development of new health charts

  • Drive suppliers for Special process compliance with the support of STA Technical Specialists

  • Drive continuous improvement in manufacturing excellence with the assigned sites through Q1-MSA deployment,Q1attainment/ retention, Health chart deployment, Supplier training as required.

  • Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through WarrantyReduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA, SPC, Gage R&R etc. asrequired

  • Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of GCST, identifying RiskMitigation.

  • Drive closure of supplier process Quality issues related to Stop Ship/Build, BSAQ projects and Field Action StopShip/Prevent Action

  • Drive compliance to all organizational and corporate training requirements and SIM process compliance.

  • Bachelor of Engineering in Mechanical Engineering / Metallurgical Engineering / Automobile Engineering, or academic equivalent

  • Experience in manufacturing processes such as Welding, Forging, Casting, Machining

  • 10+ years of experience in Supplier Quality Assurance / Process Engineering

  • Project Management or Launch Experience

  • New Supplier Assessment

  • Conduct Manufacturing Feasibility reviews at Supplier site

  • Review PFMEA / Control Plan and drive APQP

  • Flawless Launches at assigned supplier sites

  • Review Capacity Analysis Report of suppliers' manufacturing setup

  • Mitigate Production Constraints

  • Drive Continuous improvements in suppliers' manufacturing process through SIM Metrices, Q1 MSA, Q1 Attainment.

  • Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA, SPC, Gage R&R etc. as required



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