
Senior Executive
4 days ago
Job Purpose:
To ensure smooth and uninterrupted plant operations by maintaining and troubleshooting all electrical systems and equipment in the AAC block manufacturing plant, including HT/LT panels, motors, automation systems, and utility systems.
Role & responsibilities
1. Plant Electrical Maintenance
- Perform routine inspection, testing, and maintenance of all electrical installations including LT/HT panels, MCCs, power distribution systems, transformers, DG sets, etc.
- Monitor and maintain electrical equipment such as motors, starters, VFDs, relays, and lighting systems.
- Attend and resolve electrical breakdowns to minimize downtime.
2. Equipment Troubleshooting
- Diagnose issues in electrical control circuits, power supply faults, motor tripping, relay settings, and overloads.
- Support instrumentation and automation issues related to sensors, PLCs, and VFD communication.
3. Preventive & Predictive Maintenance
- Execute scheduled preventive maintenance activities as per SOP/checklist.
- Maintain logs for insulation resistance tests, earthing, breaker servicing, and cable terminations.
- Assist in condition monitoring activities and implement corrective actions.
4. Safety & Compliance
- Follow all electrical safety practices and ensure LOTO procedures are followed during maintenance.
- Ensure compliance with Factory Act, Electrical Inspectorate requirements, and statutory safety guidelines.
- Monitor and maintain proper earthing and lightning protection systems.
Maintenance Manager should maintain:
Electrical Installation License
Electrical Contractor License
Approvals from CEIG (Chief Electrical Inspector to Government)
Electrical Safety Audit Reports
Energy Audit Reports
Test Reports and Calibration Certificates
Electrical Logbooks & Maintenance Records
Electrical Accident Register & Investigation Reports
Approved Electrical Drawings (SLD, Layouts, etc.)
Compliance Certificates under Indian Electricity Rules / CEA Regulations
Pollution Control Board Approvals for DG Sets
Fire Safety Compliance related to Electrical Installations
5. Documentation & Reporting
- Maintain shift logbooks, breakdown history, daily checklists, and energy meter readings.
- Support audits by providing proper documentation and equipment health reports.
6. Spare & Inventory Management
- Identify and report requirements of electrical spares and consumables.
- Assist in the inspection of incoming electrical materials and coordinate with the store/purchase team.
Key Skills & Competencies:
- Strong hands-on knowledge of industrial electrical systems (HT/LT).
- Familiarity with VFDs (ABB, Schneider, Delta, etc.), soft starters, PLCs, and SCADA (if applicable).
- Understanding of relay logic, power factor management, and energy conservation.
- Good analytical and troubleshooting skills.
- Awareness of electrical safety norms and risk assessments.
Experience:
- Executive: 2 to 4 years
- Senior Executive: 4 to 7 years
Experience in continuous process industries such as AAC block, cement, or dry mix mortar plants is preferred.
Qualification:
- Diploma / B.E. / B.Tech in Electrical Engineering
- Licensed Electrical Supervisor Certificate preferred (as per local regulation)
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