Simulation Engineer – Body-in-White

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This role sits within ABB's Robotics business, a leading global robotics company. We're entering an exciting new chapter as we've announced the plan for SoftBank Group to acquire ABB Robotics. SoftBank is a globally recognized technology group and investor/operator focused on AI, robotics, and next-generation computing. By joining us now, you'll be part of a pioneering team shaping the future of robotics—working alongside world-class experts in a fast-moving, innovation-driven environment.

This Position reports to:

DESIGN LEAD

Your role and responsibilities

In this role, we are seeking a skilled Simulation Engineer with hands-on experience in Process Simulate to support the design, validation, and optimization of robotic automation systems for Body-in-White (BIW) applications. The role involves working closely with design, controls, and commissioning teams to ensure seamless integration and performance of robotic systems.

The work model for the role is: #Li_onsite

This role is contributing to the Robotics & Discrete Automation in Bangalore, India.

• Develop and validate robotic simulation models for BIW processes including spot welding, arc welding, riveting, and material handling using tools like Process Simulate.
• Simulate robotic paths, cycle times, clash detection, reachability, and layout feasibility; conduct virtual commissioning and support offline robot programming.
• Collaborate with design engineers to optimize robot placement, EOAT design, cell layout, and ensure ergonomic compliance.
• Support design reviews by providing simulation-based insights; interface with customers and internal teams to present results and incorporate feedback.
• Assist in project planning, documentation, and provide integration support during build and commissioning phases.

Qualifications for the role

• Bachelor's or Master's degree in Mechanical, Automotive, or Mechatronics Engineering.
• 4–6 years of experience in robotic simulation for automotive BIW applications.
• Proficiency in Process Simulate and familiarity with tools such as ABB Robot Studio, RobCAD, DELMIA, or similar.
• Strong understanding of BIW processes, robotic integration, and manufacturing workflows.
• Excellent analytical, communication, and problem-solving skills.
• Experience with CAD tools (CATIA, NX) for design collaboration.
• Exposure to Industry 4.0 and smart manufacturing technologies.
• Familiarity with global automotive OEM standards and project execution models; willingness to travel for project execution and customer support.

More about us

ABB Robotics & Discrete Automation Business area provides robotics, and machine and factory automation including products, software, solutions and services. Revenues are generated both from direct sales to end users as well as from indirect sales mainly through system integrators and machine builders.

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