Quality Head
7 hours ago
Role & responsibilities
Strategic & Technical Leadership
- Define and implement the overall quality strategy for LV and MV switchgear products, including AIS, GIS, and VCB technologies.
- Ensure compliance with applicable international and national standards such as IEC 62271, IEC 60947, IS standards, and ISO 9001.
- Set quality goals and drive a culture of continuous improvement through Six Sigma, Lean, and Kaizen practices.
Product & Process Quality
- Oversee the quality control and assurance of all products:
- AIS (Air Insulated Switchgear) panel fabrication, insulation testing, dielectric testing.
- VCB (Vacuum Circuit Breakers) – assembly accuracy, vacuum integrity, contact resistance.
- In Process & Pre dispatch inspection.
- Design and implement testing protocols for type testing, routine testing, and factory acceptance tests (FAT).
- Ensure robust documentation and traceability for every stage of production.
Quality Systems & Audits
- Maintain and enhance the Quality Management System (QMS) in accordance with ISO 9001:2015, ISO 14001, and ISO 45001.
- Lead internal and external audits (third-party, customer, and certifying agencies).
- Develop quality manuals, work instructions, process flowcharts, and control plans.
Supplier & Incoming Quality Management
- Establish supplier qualification processes and conduct technical audits of vendors for components such as SF breakers, relays, CT/PTs, and enclosures.
- Manage non-conformities and ensure CAPA processes are in place for supplier issues.
- Collaborate with SCM and R&D to ensure supplier capability meets quality and reliability expectations.
Customer Complaint Resolution & Field Quality
- Investigate field failures and customer complaints using 8D, Root Cause Analysis, and implement preventive measures.
- Support field service teams with quality feedback, warranty claim analysis, and technical documentation.
- Ensure smooth and successful customer inspection of product by continuous monitoring of quality process.
- Track & ensure healthy practices of RST by customers.
- Support field service teams with quality feedback, customer complaint analysis and technical documentation.
- Ensure timely closure of NCRs and implementation of lessons learned.
Leadership & Team Management
- Build and mentor a high-performing QA/QC team across design validation, in-process inspection, and final testing.
- Drive employee engagement in quality initiatives; foster a zero-defect mindset across the organization.
Required Qualifications
- Bachelor's Degree in Electrical Engineering (Master's preferred).
- Quality certifications (e.g., CQE, Six Sigma Black Belt, Lead Auditor ISO 9001) highly desirable.
Experience Requirements
- 15–20 years of relevant experience, with at least 5 years in a senior quality leadership role in switchgear manufacturing.
- Hands-on knowledge and QA/QC experience with:
- AIS (Air Insulated Switchgear)
- VCB (Vacuum Circuit Breakers)
- GIS (Gas Insulated Switchgear)
- Experience in managing testing as per IEC 62271, IEC 60947, IEC 61439, IS 3427, IS 9920, and relevant grid codes.
- Exposure to both domestic and international customer expectations and certification bodies.
Key Skills & Competencies
- Proficient in quality tools: 8D, FMEA, PPAP, MSA, SPC, CAPA, Ishikawa, Pareto.
- Strong technical knowledge of switchgear manufacturing, testing procedures, insulation coordination, and safety.
- Analytical mindset with data-driven decision-making ability.
- Excellent leadership, communication, and cross-functional collaboration skills.
- ERP and QMS software proficiency (e.g., SAP, Oracle, Quality Core, etc.).
Preferred Industry Background
- Switchgear / Electrical Equipment Manufacturing
- Power Transmission & Distribution Systems
- EPC Companies serving Substations & Industrial Electrification Projects
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