Production Engineer

1 week ago

Ahmadnagar, Maharashtra, India Kinetic Engineering Full time US$ 80,000 - US$ 1,20,000 per year

Role & responsibilities

1. Production Planning & Process Optimization

  • Manage daily E-Bike assembly line operations with minimal downtime.
  • Optimize takt time, cycle time, and OEE to ensure high throughput.
  • Implement Standard Work procedures for consistent quality and efficiency.
  • Collaborate with R&D, Quality, and Supply Chain teams to resolve design or assembly issues.

2. Lean Manufacturing & Continuous Improvement

  • Apply Lean principles (Kaizen, 5S, VSM) to reduce waste and enhance flow.
  • Use Six Sigma tools (DMAIC, DFSS) to minimize defects in E-Bike assembly.
  • Conduct RCA (5 Whys, Fishbone, FMEA) to eliminate recurring failures (battery, motor, controller).

3. Quality & Compliance

  • Ensure compliance with ISO 9001, IATF 16949, and EV industry standards.
  • Monitor quality checkpoints (battery fitment, wiring, torque specs, waterproofing).
  • Lead PFMEA to proactively identify and mitigate risks in assembly processes.
  • Work closely with Quality to ensure Zero-Defect E-Bike delivery.

4. Equipment & Tooling Management

  • Maintain calibration of torque tools, fixtures, and EV test equipment.
  • Drive predictive & preventive maintenance for assembly machinery.
  • Improve workstation layouts considering ergonomics and safety.

5. Safety & Regulatory Compliance

  • Ensure compliance with safety standards specific to EV batteries & high-voltage systems.
  • Conduct regular safety audits and enforce PPE & LOTO practices.
  • Train staff on safe handling of batteries, chargers, and electrical components.

6. Cost Reduction & Efficiency Enhancement

  • Identify material/labor cost-saving opportunities in E-Bike production.
  • Implement JIT & Kanban for battery packs, frames, motors, and components.
  • Perform Time & Motion Studies to remove bottlenecks.

7. Team Leadership & Training

  • Lead and mentor production teams in E-Bike assembly best practices.
  • Train technicians in EV safety protocols, Lean & Six Sigma.
  • Build a culture of innovation and continuous improvement.

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