Engineer - Maintenance

Grade-L3

Job Details

Deliver Timely Maintenance Support For the machines to Ensure Smooth Operations, Ensuring SLA within Target by concentrating MTTR and MTBF metrics through performingEffectively on PM,RCA,TPM and Kaizens. Drive Productivity Initiatives, Employee Engagement Activities and R&R initiatives.

External Interfaces

Internal Interfaces

• Titan-Hosur Plant

• Machine Shop

• Press Shop
• Polishing
• Safety
• Sourcing

Job Requirements

EducationDME / Diploma Mechatronics

Relevant Experience

Power press:

1. Having good knowledge power press working principle. Having hands on Experience power press geometrical test

2.Having knowledge and hands on experiencePower press Lubrications system working principle and importance

3.Having Knowledge on Clutch/brake working principle, Hands on experience added advantage

1. Having knowledge and Hands on experince on Overload production system of press

2. Good Knowledge and Hands on Experience in Power press Preventive/Timebased/Predictive Maintenance

Hydraulic Press:

1. Good Knowledge on hydraulic press working principle

2.Hands on Experience on Troubleshooting of Hydaulic press related problems

1. Can able to read and understand the hydraulic circuit and design basic level hydraulic circuit

2. should have knowledge different types of hydraulic valves and purpose

5.Should Hands on Experience on hydraulic valves and cylinders reconditioning

1. Should have knowledge of different types of Hydraulic pumps

CNC machines:

1.Having Good knowledge on how CNC machine working principle

1. Having hands on Experience carried out CNC geometrical test

3.Having good knowledge and hands experience CNC dual spindle /single spindle 5 axis machine trouble shooting. Having good knowledge on Ball screw replacement, Spindle Rebuild, Slide bearings replacement, Belt replacement, ATC working functions and troubleshooting

4.Having knowledge and hands on experience CNC Lubrications system working principle and importance

5.Having good knowledge and hands on Fanuc systems, PMC, CNC parameters and troubleshooting

6.Having Knowledge of CNC Machine preventive /Time based/ Breakdown maintenance

General mechanical maintenance experience

1. Should have good knowledge on difference type of gear box transmissions and purpose

2. Should have hands on experience of different types of conveying system

3.Should have good experience on vacuum pump, centrifugal pump different types

1. Should have knowledge on different types of pipe and flanges and material wise , Pipe fittings, can able to differentiate pipe fittings with different standard

2. Should have good knowledge on fasteners both metric ,BSW and UNC, grade, torque requirement

6.should have good Engineering Drawing knowledge, can be able to read and make Robust new design with deep understanding of requirement

1. Should have good Knowledge in Pneumatics and hydraulics

8.Should have knowledge Electrical and PLC programming and troubleshooting

• Behavioural SkillsInterpersonal Effectiveness
• Build Effective Teams
• Drive for outputs
• Influencing/convincing ability
• Decision making
• Ability to manage time and prioritise effectively.
• Behave like owner
• Focus on attention to details

• Customer focus

• Technical KnowledgePLC program reading, write and troubleshooting in Fatek, siemens, Allen Bradley.

• Electrical panel wiring understanding and troubleshooting
• Safety interlocks, PLCS,
• Fanuc CNC troubleshooting/PMC ladder logic read and troubleshoot.

• Understanding of functions , Relays, contactors, PCB board, transformer , AC/DC motor, VFD etc.

• Expected Process ContributionsExpected Process ContributionProcess OutcomePerformance MeasureResponsible to Shift Management for the Maintenance function.

• Daily Management of the Shift and Machine Maintenance
• Accountable for Shift Breakdown and RCA
• Ensure 100% PM adherence.
• Shift wise Smooth flow production and Productivity
• Daily Log for shift breakdowns
• Ensuring Safety alert and PSIR closing on time
• Improving machine reliability by innovative solutions

• Responsible of Spares parts management for their area

• Maintain critical spares MOQ,ROQ, Ensuring no time machine should not stop for the spares

• Involve Localisation, reconditioning, design modification to enhance the spare life
• Involve Budget requirement for each machines based on past history and OE recommendations
• Ensure Shop on time requirements to be full filled
• Exposure on TPM ,SMED, Problem solving tools
• Good Knowledge in MS-office.
• Urge to update knowledge on the latest technologies available.

• Exposure to SAP.

• Daily output

• Utilization
• CAPA
• PPP
• Utilization%
• Reliability %

• Monthly reports

• New initiatives and Improvement projectsProductivity improvements.

• Machine Reliability improvements initiatives.
• Safety Improvements

• Quality improvements initiatives.

• Implement no of ideas

• Risk Assessment, Safety Alert
• CAPA
• No of ideas
• Adherence to timelines

• Lead time

• Compliances and systemsEnsure 5s.

• Comply with the Health, Safety and Environmental Policies.
• Ensure Safety & 5s Implementation in the shift.

• Ensure the on time all monthly MIS reports.

• Legal Compliance

• 5S
• MIS

• Process Adherence

• 5S Score

• Safety alert card

People management

1. Support, encourage and develop team, proactively contribute to creating a good team atmosphere.
2. Provide Training for Temporary Work men on the Manufacturing process.
3. Training and Development of shift Employees.

4. Drive Kaizen, SGA & Innovation Initiatives.

5. Employee experience

6. Trained employees
7. Employee engagement score

8. Effectiveness of training

9. Key Deliverables/ImpactSLA above 95% (MTTR and MTBF within target)

10. PM adherence 100%
11. Spare cost optimisation

12. Safety Improvements

13. PM percentage actual

14. SLA percentage actual

15. Cost

16. Machine upkeep time

17. Revenue budget cost spend
18. No of kaizens

Work Experience

• Behavioural SkillsInterpersonal Effectiveness
• Build Effective Teams
• Drive for outputs
• Influencing/convincing ability
• Decision making
• Ability to manage time and prioritise effectively.
• Behave like owner
• Focus on attention to details

• Customer focus

• Technical KnowledgePLC program reading, write and troubleshooting in Fatek, siemens, Allen Bradley.

• Electrical panel wiring understanding and troubleshooting
• Safety interlocks, PLCS,
• Fanuc CNC troubleshooting/PMC ladder logic read and troubleshoot.
• Understanding of functions , Relays, contactors, PCB board, transformer , AC/DC motor, VFD etc.