Engineer/ Senior Engineer Operational Excellence
4 days ago
IMEA (India, Middle East, Africa)
India
LIXIL INDIA PVT LTD
Employee Assignment
Not remote
Full Time
30 June 2025
Job Responsibilities
Job Description – Engineer/ Senior Engineer Operational Excellence
- Drive a strong 5S & Kaizen culture across the plant and ensure that the Standards of Excellence are delivered.
- Continuously identify opportunities and provide solutions to the challenges through collaboration and structured problem-solving (through Cost Improvement Projects, Daily Management Meetings) to enhance production efficiency and reduce waste.
- Work with associates at all levels inside the Plant to achieve Operational Excellence goals.
- Support the Department Leader in implementing and sustaining the Daily Management culture across the Plant.
- Support the Department Leader in implementing and sustaining the 5S culture in the Plant
- Responsible for maintaining the Leader Standard Work culture in the plant and ensuring its compliance through Layered Audits.
- Responsible for driving the Kaizen Blitz program with the support of the Department Leader and Plant Leadership Team.
- Facilitate Cost improvement across manufacturing for identifying potential cost-saving projects and support departments in completing cost-saving projects.
- Ensures the accurate and timely collection of cost savings data from each department within the plant. This role involves verifying the validity of the reported savings and preparing a comprehensive submission for the Finance department according to established deadlines.
- Collects Kaizen proposals from departments, validates their impact, and submits them to HR on time for reward disbursement.
- Support the Department Leader in developing the Plant's Continuous Improvement Program.
Internal Stakeholders
All Functional Leaders, Team Leaders and all levels of Associates
Required Skills And Capabilities
- Strong hands on knowledge in Cycle time & Tact time study, Value Stream Mapping, Line balancing, 5S, Kaizen, TPM, layout designing, 7 QC tools and process behaviour charts
- Project Management: Skills to lead and support cost improvement projects, Kaizen blitzes, and other initiatives effectively.
- Data Analysis & Reporting: Proficiency in collecting, verifying, and analyzing data related to cost savings and process improvements.
- Facilitation & Training: Ability to facilitate Daily Management Meetings, Layered Audits, and training sessions to sustain culture changes.
- Communication & Collaboration: Strong interpersonal skills to work with associates at various levels within the plant and collaborate across departments.
- Change Management: Ability to drive cultural change, foster engagement, and sustain Lean initiatives across teams.
- Strong knowledge in MS excel/ Google Suite (for data analysis)
Academia
- Bachelor's degree in Mechanical, Mechatronics, and Industrial Engineering would be preferred. Professional experience: - At least 3 years' experience in the Continuous Improvement domain from any manufacturing Industry is preferred.
Designation: Engineer/ Senior Engineer - Operational Excellence
Reporting: Leader, Operational Excellence
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