Manager - Production

1 week ago


Cuddapah, Andhra Pradesh, India Bharathi Cement Full time ₹ 9,00,000 - ₹ 12,00,000 per year

Role & responsibilities

To lead and manage the entire production operations of the cement plant, ensuring achievement of production targets with optimum utilization of resources while maintaining safety, quality, cost-effectiveness and compliance with statutory and environmental norms.

Key Responsibilities

  • Production Planning & Execution

  • Plan, organize, and monitor clinker and cement production to achieve targeted volumes.

  • Ensure smooth plant operations by coordinating with process, maintenance, quality, and other functions.
  • Optimize process parameters for maximum output and energy efficiency.
  • Utilize SAP PP (Production Planning) module for production scheduling and monitoring.

  • Process & Quality Control

  • Monitor raw mix design, kiln operations, and cement quality parameters.

  • Coordinate with Quality Control Department to ensure product meets BIS/IS standards.
  • Analyze process bottlenecks and implement corrective actions.

  • Cost & Efficiency Management

  • Drive initiatives for energy conservation, fuel mix optimization, and cost reduction.

  • Monitor and control specific power & heat consumption.
  • Implement measures for reducing downtime and improving plant availability.
  • Track and analyze production costs using SAP MM/CO for cost control.

  • Safety & Compliance

  • Ensure strict adherence to safety standards and statutory requirements.

  • Promote a strong safety culture among the workforce.
  • Ensure compliance with environmental norms (emissions, waste management, etc.).

  • Team Leadership & Development

  • Lead, motivate, and develop the production team to achieve departmental goals.

  • Plan manpower deployment and skill development initiatives.
  • Foster cross-functional coordination with maintenance, mechanical, electrical, and instrumentation teams.
  • Ensure accurate shift reporting and manpower deployment through SAP HCM/PM.

  • Reporting & Documentation

  • Maintain daily/weekly/monthly production reports and KPIs.

  • Present performance reviews to senior management.
  • Ensure proper documentation for audits and certifications (ISO, Energy audits, etc.) using SAP systems.

Key Skills & Competencies

  • Strong expertise in cement production processes (kiln, mills, pyro & grinding units).
  • Hands-on experience with SAP modules PP (Production Planning), MM (Material Management), PM (Plant Maintenance).
  • Knowledge of advanced process control systems (DCS/PLC-based).
  • Leadership and team management skills.
  • Analytical and problem-solving abilities.
  • Focus on safety, sustainability, and operational excellence.

Preferred candidate profile

Looking for a candidate with 15+ years of relevant experience in Cement Industry.


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