Operational Excellence Lead
14 hours ago
Strategic and planning
- Identify yearly Improvement areas and accordingly plan projects for the plant
- Create an assessment structure to measure the effectiveness of CI initiatives vis-a-vis the envisaged project outcome
Functional
Core
- Facilitate and develop detailed project plans along with project leaders for all identified CI projects in the plant including DMAIC activity plan for each project
- Analyse project data and conduct observation studies in every project
- Coordinate action plans for project delivery (for every CI project at the plant)
- Monitor and communicate project status periodically to all stakeholders
- Support in execution of 6 sigma (Black Belt/Green Belt/Yellow Belt) Training Calendar.
- Facilitate implementation of Kaizen Mechanisms to drive small improvements across the plant
- Facilitate Small Group Activity teams / Quality Circle Teams for Problem Solving.
- Conduct Value Stream Mapping/ Bottleneck and Cycle Time studies for Process Improvements
- Monitor daily project wise actionable/observation studies/trials and the project participation of the stakeholders through various systemic methods
- Support Manufacturing/Production Project Leaders to conduct trials as per protocols
- Creation of training module for various CI skill sets (TPM, Six Sigma, etc.)
Internal process
- Facilitate weekly Project Reviews with Plant Project team, Plant Head and Functional CIC Head
- Facilitate monthly Plant Steering committee reviews
- Escalate delays and non-compliances to CI Manager and plant head.
- Creation of Projects Dashboard for Plant Heads Review
- Conduct GEMBA walks with Mfg. Head to regularly identify potential areas of improvements and track the implementation of the same.
- Conduct Kaizen Idea Workshops across the plant
People development
- Train the identified people by respective process owners for Kaizen. Identify & develop project teams for analytics and sustenance of improvements
Support in design and execution of Quarterly Kaizen Events, yearly Six Sigma Project competitions for employees.
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