Operational Excellence Lead

14 hours ago

Aurangabad, Maharashtra, India ACG World Full time ₹ 15,00,000 - ₹ 25,00,000 per year

Strategic and planning

  • Identify yearly Improvement areas and accordingly plan projects for the plant
  • Create an assessment structure to measure the effectiveness of CI initiatives vis-a-vis the envisaged project outcome

Functional

Core

  • Facilitate and develop detailed project plans along with project leaders for all identified CI projects in the plant including DMAIC activity plan for each project
  • Analyse project data and conduct observation studies in every project
  • Coordinate action plans for project delivery (for every CI project at the plant)
  • Monitor and communicate project status periodically to all stakeholders
  • Support in execution of 6 sigma (Black Belt/Green Belt/Yellow Belt) Training Calendar.
  • Facilitate implementation of Kaizen Mechanisms to drive small improvements across the plant
  • Facilitate Small Group Activity teams / Quality Circle Teams for Problem Solving.
  • Conduct Value Stream Mapping/ Bottleneck and Cycle Time studies for Process Improvements
  • Monitor daily project wise actionable/observation studies/trials and the project participation of the stakeholders through various systemic methods
  • Support Manufacturing/Production Project Leaders to conduct trials as per protocols
  • Creation of training module for various CI skill sets (TPM, Six Sigma, etc.)

Internal process

  • Facilitate weekly Project Reviews with Plant Project team, Plant Head and Functional CIC Head
  • Facilitate monthly Plant Steering committee reviews
  • Escalate delays and non-compliances to CI Manager and plant head.
  • Creation of Projects Dashboard for Plant Heads Review
  • Conduct GEMBA walks with Mfg. Head to regularly identify potential areas of improvements and track the implementation of the same.
  • Conduct Kaizen Idea Workshops across the plant

People development

  • Train the identified people by respective process owners for Kaizen. Identify & develop project teams for analytics and sustenance of improvements

Support in design and execution of Quarterly Kaizen Events, yearly Six Sigma Project competitions for employees.

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