Sr Mechanical/Aerospace Engineer

Summary:

We are seeking an experienced Mechanical/Aerospace Engineer with a strong background in UAV airframe and subsystem development. The ideal candidate will have a proven track record of driving complex engineering programs, guiding teams, and delivering innovative UAV solutions from concept through production.

Key Responsibilities:

• Oversee multidisciplinary engineering efforts across UAV design, development, and integration stages.
• Direct structural and mechanical design of UAV airframes, subsystems, and payload integration with a focus on lightweight, high-performance solutions.
• Perform and review detailed stress, modal, and thermal analyses to ensure airworthiness and structural integrity.
• Manage CAD modeling, assembly layouts, and engineering documentation to ensure production readiness.
• Supervise prototype fabrication and testing using advanced materials such as carbon fiber composites, aluminum alloys, and additive manufacturing.
• Support ground and flight testing, analyze results, and drive design refinements.
• Ensure adherence to aerospace and UAV certification standards (DGCA, ASTM, MIL standards as applicable).
• Oversee supplier interactions for custom components, tooling, and manufacturing processes.
• Provide technical direction, review engineering work, and mentor junior engineers to maintain high standards of quality.
• Promote continuous improvement initiatives in UAV design methodologies, structural testing, and validation processes.

Qualifications:

• Bachelor's or master's degree in mechanical engineering, Aerospace Engineering, or related field.
• 2+ years of experience in UAV, aerospace, or related mechanical system design, with substantial experience managing projects or engineering teams.
• Proven success in delivering complex UAV or aerospace projects within defined technical requirements and timelines.
• Proficiency in CAD software (FUSION 360, SolidWorks).
• Experience with FreeCAD & OpenFOAM is a plus.
• Strong background in composite structures, lightweight materials, and aerodynamics.
• Familiarity with GD&T, DFM/DFA principles, and rapid prototyping techniques.
• Excellent project management, problem-solving, and communication skills.

This is a full-time, senior-level position offering a competitive salary and comprehensive benefits package. The role is pivotal in driving the design, development, and maintenance of advanced mechanical and aerospace systems for unmanned aerial vehicles (UAVs). By ensuring structural efficiency, reliability, and compliance with industry and regulatory standards, the Mechanical/Aerospace Engineer will strengthen technological capabilities, foster innovation, and make a direct impact on mission-critical UAV programs.

Benefits:

• Lunch served at office
• Full Time employees may be eligible for ESOPs according to the company ESOP policy
• Health Insurance and PF
• Opportunity to work on innovative technology

About Us
As the skies become increasingly crowded with UAVs, one startup is revolutionizing defence with groundbreaking technology.

Introducing Zebu Intelligent Systems, a pioneering force in the defence sector dedicated to safeguarding our airspace. With the proliferation of unmanned aerial vehicles (UAVs), protecting the lower airspace has emerged as a critical global imperative. At Zebu, we're not just addressing this challenge – we're redefining it.

Our cutting-edge, patented counter-drone technology stands at the forefront of innovation, providing comprehensive protection against threats posed by nano, micro, small, medium, and large UAVs. As the global counter-drone market continues its exponential growth trajectory, poised to reach $11 billion by 2030, Zebu is positioned for unparalleled success.

Already, our solutions have garnered significant traction, with paid Proof of Concepts (POCs) secured from esteemed entities under the Ministry of Defense, Including DRDO, Indian Air Force, Indian Coast Guard and Tier 1 Aerospace and Defense companies.

Led by a visionary Ph.D. in Intelligent Systems and Robotics, our dynamic founding team is fueled by a shared passion for addressing the most pressing defence challenges of our time. If you're looking for a dynamic and rewarding career in AI and Robotics, we invite you to join our team at Zebu Intelligent Systems. We offer competitive compensation packages, opportunities for career growth, and a work environment that encourages innovation and creativity. Come be a part of our mission to change the world with intelligent solutions from Hyderabad, Telangana

Culture
We believe that our success is due in large part to our commitment to fostering a culture of innovation and collaboration. We believe in a hustling culture where we work hard to achieve our goals and make a meaningful impact. We value productivity and recognize that it takes dedication and effort to succeed. We are committed to creating a supportive work environment where everyone can thrive and achieve their full potential. We encourage creativity, innovation, and risk-taking, and we believe that everyone's ideas and contributions are important. We are dedicated to delivering results and are always looking for ways to improve and exceed expectations.

Equal Opportunity
Our company is an equal opportunity employer and prohibits discrimination and harassment of any kind. We are committed to providing employment opportunities to all qualified individuals, regardless of race, colour, religion, sex, national origin, age, disability, gender identity or expression, sexual orientation, or any other legally protected status. We encourage applicants from diverse backgrounds to apply for our open positions and are committed to creating a welcoming and inclusive work environment for all employees.