Assistant Manager

Assistant Manager - Smelter

Control Room Operator - Smelter – Copper

Production Planning and Execution:

• Operate smelter processes using the Distributed Control System (DCS) to maintain production targets and ensure smooth operations.
• Monitor all process parameters to ensure alignment with the production plan and make necessary real-time adjustments.
• Plan and demand sample collections for lab assays to ensure process compliance and production quality.
• Coordinate with the shift in-charge and field operators to execute production schedules effectively.
• Respond to deviations by adjusting operational parameters in real-time to maintain uninterrupted production.

Process Optimization and Continuous Improvement:

• Monitor operational trends to identify opportunities for process improvements and increased efficiency.
• Implement changes based on lab assay results to optimize output and minimize process deviations.
• Collaborate with the engineering and maintenance teams to troubleshoot bottlenecks and improve operational flow.
• Evaluate equipment and process performance continuously to introduce improvements and reduce downtime.

Quality Assurance and Control:

• Ensure that process parameters align with lab assay results to maintain product quality.
• Follow Standard Operating Procedures (SOPs) to maintain production consistency and quality.
• Monitor interlocks to prevent deviations, ensuring adherence to safety protocols.
• Inspect materials in collaboration with the lab team, verifying that they meet quality standards before moving forward in the production process.

Equipment Monitoring and Troubleshooting:

• Monitor equipment via DCS to detect any real-time performance deviations and ensure smooth operations.
• Troubleshoot first-level equipment and process issues to resolve minor disruptions quickly.
• Coordinate with the maintenance team for immediate attention to equipment issues and follow-up on repairs.
• Ensure that preventive maintenance schedules are followed to maintain optimal equipment performance and minimize breakdowns.

HSE and Regulatory Compliance:

• Ensure compliance with Health, Safety, and Environmental (HSE) protocols, including Permit to Work (PTW) procedures.
• Monitor process parameters to ensure they meet environmental regulations related to emissions and waste management.
• Inspect for safety compliance and ensure proper documentation of safety checks and activities.
• Promote a safety-conscious environment by strictly following SOPs and interlock monitoring.

Resource and Workforce Management:

• Oversee coordination between field operators and the control room to ensure efficient use of manpower and resources.
• Assign tasks to field operators based on real-time data from DCS to balance workloads.
• Coordinate with the maintenance team to ensure prompt attention to equipment issues.
• Optimize resource utilization by coordinating operational teams and ensuring proper material handling.

Reporting and Data Analytics:

• Record all process parameters, operational data, and deviations in detailed shift reports for analysis.
• Prepare daily production reports summarizing efficiency, equipment performance, and any issues encountered.
• Utilize data analytics tools to identify trends in production and recommend improvements.
• Ensure all data is accurately recorded and reported to relevant departments for decision-making.

Digitization and Tech Adoption:

• Utilize DCS software to monitor and control smelting processes in real-time for efficient operations.
• Adopt new digital tools for enhanced process monitoring, trend analysis, and automated reporting.
• Implement automation in routine tasks to improve efficiency and reduce manual errors.
• Stay updated on technological advancements in control systems and propose their adoption for process improvement.

Key Stakeholders - Internal:

• Smelter Sections
• Maintenance
• QA Team

Key Stakeholders - External:

• Equipment Vendors
• Regulatory Agencies
• External Auditors
• Regulatory Bodies

Education Qualification:

BSc in Science

Diploma in Chemical/Metallurgy

Work Experience (Range of years):

5-10 years of experience in the metal industries industry