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Quality Control Inspector

2 weeks ago

Coimbatore, Tamil Nadu, India Zigsaw Full time

Quality Control Inspector

Job Title: Quality Control Inspector – Mattress Manufacturing

Location: Coimbatore [Onsite]

Experience: 5+ Years

Industry: Mattress / Bedding / Foam / Furniture Manufacturing

Job Summary

We are seeking an experienced
Quality Control (QC) Inspector
to ensure that all mattresses manufactured meet the highest standards of
comfort, durability, safety, and regulatory compliance
. The ideal candidate will have deep technical knowledge of mattress and foam manufacturing, strong leadership abilities, and a data-driven approach to continuous quality improvement.

Key Responsibilities

  • Oversee
    daily quality inspections and testing
    of raw materials (foam, springs, fabrics), in-process assemblies, and finished mattresses.
  • Ensure compliance with
    company specifications, ASTM standards, and applicable industry regulations
    .
  • Conduct
    in-process and final inspections
    for dimensional accuracy, workmanship, labeling, packaging, and defect identification (e.g., sagging, seam issues, bonding defects, odor concerns).
  • Lead
    root cause analysis (RCA)
    for quality issues and implement corrective and preventive actions (CAPA).
  • Utilize
    Statistical Process Control (SPC)
    tools to monitor process capability and reduce defects.
  • Develop, implement, and continuously improve
    quality control procedures, SOPs, and inspection checklists
    .
  • Manage, mentor, and train a team of
    QC inspectors
    , ensuring consistent adherence to quality standards.
  • Collaborate closely with
    production, engineering, procurement, and suppliers
    to resolve quality concerns.
  • Maintain accurate
    quality documentation, inspection reports, and audit records
    .
  • Support
    internal and external audits
    and ensure ongoing compliance with quality management systems.

Essential Skills & Qualifications [Must-have]

Technical Expertise

  • Strong knowledge of
    mattress manufacturing processes
    , including quilting, tape-edge, bonding, and final assembly.
  • In-depth understanding of
    foam materials
    (urethane / polyurethane), springs, fabrics, and fillers.

Quality Testing & Standards

  • Proficiency in
    foam testing, durability testing, and comfort standards
    specific to bedding products.
  • Working knowledge of relevant
    industry quality and safety standards
    .

Inspection & Auditing

  • Hands-on experience with
    in-process and final product inspections
    .
  • Ability to identify and address defects related to structure, finishing, and performance.

Analytical & Problem-Solving Skills

  • Strong capability in
    root cause analysis, Pareto analysis, and control charts
    .
  • Experience implementing corrective actions to prevent recurring defects.

Quality Management Systems

  • Familiarity with
    ISO 9001, Six Sigma, and Lean Manufacturing
    principles.
  • Experience using
    quality management tools and software
    .

Leadership & Communication

  • Proven ability to
    lead and develop QC teams
    .
  • Excellent
    verbal and written communication skills
    for reporting, training, and cross-functional coordination.

Documentation & Compliance

  • High attention to detail in
    record-keeping, reporting, and audit compliance
    .
  • Knowledge of
    safety, environmental, and regulatory requirements
    in bedding manufacturing.

Software Skills

  • Proficiency in
    MS Office
    , especially
    Excel for data analysis
    .
  • Experience with
    ERP systems and quality software
    is an advantage.

Preferred Qualifications

  • Bachelor's degree in
    Engineering, Quality Management, Industrial Technology
    , or a related field.
  • QC/QA experience
    in manufacturing (bedding, foam, furniture, or textiles preferred).
  • Certifications such as
    ASQ Certified Quality Manager (CQM), Six Sigma (Green/Black Belt)
    , or equivalent.

Why Join Us?

  • Opportunity to play a key role in maintaining and enhancing
    product excellence
    .
  • Work in a
    growing manufacturing environment
    with a focus on quality and innovation.
  • Lead impactful quality initiatives that directly influence customer satisfaction.