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Quality Manager

2 weeks ago

Coimbatore, Tamil Nadu, India sharadha Terry products private limited Full time

Job Summary:

The Quality Manager is responsible for overseeing and managing the quality assurance and control activities across the entire OE (Open-End) Spinning process — from raw material to finished yarn. The role ensures that production meets the required customer specifications, industry standards, and internal quality benchmarks.

Key Responsibilities:

  • Quality Control & Assurance:
  • Establish and implement quality systems and SOPs for all production stages (blow room, carding, draw frame, OE machine, winding).
  • Monitor yarn quality parameters such as CSP, U%, IPI, count CV%, and contamination levels.
  • Conduct regular quality audits on raw materials (cotton, polyester, viscose), in-process materials, and final yarn.
  • Testing & Analysis:
  • Supervise lab testing (HVI, AFIS, Uster, Classimat, Tenso strength, etc.).
  • Analyze test reports and identify process variations or deviations.
  • Ensure calibration of testing equipment and maintain records.
  • Process Improvement:
  • Coordinate with production and maintenance teams to identify root causes of quality issues.
  • Implement corrective and preventive actions (CAPA) to reduce wastage, contamination, and customer complaints.
  • Drive continuous improvement through SPC (Statistical Process Control) and Lean quality initiatives.
  • Customer & Compliance:
  • Manage customer complaint analysis and provide timely solutions.
  • Maintain records of customer quality approvals, lab dips, and testing reports.
  • Ensure compliance with buyer and ISO/ OEKO-TEX quality standards.
  • Team Management:
  • Lead and train the quality team, including lab technicians and quality inspectors.
  • Conduct regular training on quality awareness and process standards.
  • Monitor and evaluate team performance.
  • Reporting:
  • Prepare daily and monthly quality performance reports.
  • Present quality metrics and improvement plans to management.

Required Qualifications:

  • Education: B.Tech / Diploma in Textile Technology.
  • Experience: Minimum 8–15 years in quality control of OE Spinning Mills.
  • Technical Skills:
  • In-depth knowledge of yarn quality parameters, fiber testing, and OE machinery.
  • Familiarity with Uster standards, yarn classification, and contamination control systems.
  • Soft Skills: Leadership, analytical thinking, attention to detail, and effective communication.

Key Performance Indicators (KPIs):

  • Yarn quality consistency (CSP, CV%, IPI).
  • Customer complaint reduction.
  • Process wastage and rejection rate.
  • Timely calibration and testing accuracy.
  • Implementation of corrective actions and audit compliance.

Job Types: Full-time, Permanent

Pay: From ₹60,000.00 per month

Benefits:

  • Cell phone reimbursement
  • Food provided
  • Health insurance
  • Paid sick time
  • Paid time off
  • Provident Fund
  • Work from home

Work Location: In person