Sr. DCS Automation Engineer JD

4 hours ago

Hyderabad, Telangana, India Nexsys Process Automations Full time ₹ 12,00,000 - ₹ 22,00,000 per year

Role & responsibilities

We are seeking an experienced Senior Automation Engineer (DCS Specialist) to lead the design, configuration, implementation, and support of Distributed Control Systems (DCS) in pharmaceutical and process automation projects. The ideal candidate will have deep technical expertise in DCS platforms (Siemens PCS 7), along with knowledge of GAMP5, cGMP, and 21 CFR Part 11 compliance. This role involves leading automation engineering activities, coordinating with multidisciplinary teams, and ensuring successful delivery of compliant, reliable, and efficient automation solutions.

Key Responsibilities:

  • Design, configuration, and implementation of DCS systems for pharma/process plants.
  • Develop and review automation architecture, system specifications, and control strategies.
  • Configure process graphics, control loops, interlocks, and batch automation sequences.
  • Review Functional Design Specifications (FDS), HDS, and SDS in line with URS.
  • Ensure compliance with GAMP5, cGMP, 21 CFR Part 11, and data integrity requirements.
  • Support FAT, SAT, commissioning, and validation (IQ, OQ, PQ) for automation systems.
  • Integrate DCS with field instruments, PLCs, SCADA, and higher-level MES/ERP systems.
  • Troubleshoot complex automation and process control issues during design and execution.
  • Mentor junior automation engineers and provide technical guidance on DCS projects.
  • Coordinate with process, instrumentation, electrical, and validation teams for project execution.
  • Ensure system cybersecurity, reliability, and adherence to corporate IT/OT standards.
  • Support change control, deviation handling, and audit readiness for pharma projects.
  • Review vendor proposals, perform technical bid evaluations, and ensure compliance with design standards.
  • Contribute to continuous improvement of automation engineering practices and standards.

Key Skills & Competencies:

  • Hands-on experience with DCS platforms (preferably Siemens PCS 7).
  • Strong knowledge of batch process automation (ISA-88 / S88 standards).
  • Understanding of pharmaceutical validation lifecycle, CSV, and data integrity principles.
  • Proficiency in control system design, troubleshooting, and advanced process control.
  • Strong analytical, problem-solving, and communication skills.

Education & Experience:

  • Bachelors / Master's degree in Automation, Instrumentation, Electrical, or Chemical Engineering.
  • 6–7 years of automation experience with at least 4+ years in DCS configuration and project execution.
  • Experience in pharmaceutical / biotech / chemical / process industries preferred.
  • Exposure to PLC, SCADA, and integration with MES/LIMS systems is an advantage.

Preferred Industries:

  • Pharmaceuticals & Life Sciences
  • Chemicals & Petrochemicals
  • Oil & Gas (Downstream/Utilities)
  • Food & Beverages / Specialty Chemicals

Travel Requirements:

  • Willingness to travel for FAT, SAT, commissioning, and client support.

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