PF Process

Key Result Areas  

Supporting Actions

1.Production & Quality cement

(Supervise Cement Mills operation for smooth optimum process operating conditions to achieve the targetted Production &

Quality

1.Check operation parameters of all equipments in the beginning of the shift. 

2.Identify abnormalities if any Inform PF process and site attendants for corrective actions

3. Continuously monitor process parameters of raw mill and Register operational parameters of raw mill in log book as per the specified timelines with remarks if any

4. Check quality parameters for operation of raw mill. 

6. Inform PF/ SH for any major abnormality / breakdown 

7. Perform Corrective action as per instructions of SH (Process) / HOD (process) 

8. Coordinate with all service departments & communicate plan problems if any for corrective actions. 

9. Record shift wise production and quality of raw mill and Inform SH / HOD (Process) for production at the end of the shift 

8)Preparing daily production report and filled up in SAP.

2.Cost Optimisation and Control

(Identify and analyse various process inputs and parameters like power etc., for cost reduction and ensure cost effective plant operation.)

1.Sp.Power consumption To avoid Idle running of the circuit, 

2.Optimizing operation

3.Reducing breakdown by early detection of abnormalities

4. Daily monitoring of trends.

5.     Take corrective action to maintain the consumption. Coordinate with Electrical / Instr./Mech. maintenance departments for related jobs.

6. Ensure running of power saving equipments.

3.Continuous improvement- 

Assist the SH for studying areas of improvement, implementation of improvement actions for optimisation of process.

1. Increasing output rate

2. Reduction in breakdown, Process trend analysis, Field visit and observation, Reducing abnormalities.

3. Identification of source of leakage and ensure corrective action.

4.Process Maintenance Jobs:

(Supervise & monitor timely execution of repairs in CM section and readiness of standby equipments for improvement of equipment availability.)

1. During mill maintenance /shutdown VRM internal inspection, separator inspection, any material accumulation, hot gas chamber, damper calibration, roller position calibration.

2. Jointley with concern deparment take equipment trial after shutdown.

3. Take no-load trials of standby equiments and Changeover when required

4.Take maintenance of problematic equipment. Execute PM work order

5.System implementation:

(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)

Execution of counter measures recommended during inter-departmental observation. 

Tracking on pollution control equipments ( ESP and Bag Filter ) 

Practices. -5S activities

Monitor & ensure effective working of pollution control equipment like ESP, Bag Filters & co-ordinate with service department for optimum operation of the equipment.

To implement improvement project to reduce repetitive problems/breakdown or losses.

Timely submission of Kaizen, OPL, Good to fine, suggestion on system

Developing and sustaining Model area in respective sections 

100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programmes down the level team 

To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.

Implementation of critical spares & consumable SOP without any defilement

Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.

6.SHE (Safety, Health & Environment) along with Sustainability initiatives

Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area. 

Educating team about "I know my job", "I know the hazards associated with my job and I applied control measures" & "I escalate to my senior" among manpower deployed in sections/department manpower including peer, WB & CL manpower

Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.

To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP

Active participation in safety training, safety sub committees, standard champions meeting and any safety event

Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action

 Adhering of all safety precautions on the site and off the site

Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.