Divisional Manager Mechanical

1 day ago

Gurgaon, Haryana, India Samtel Avionics Full time ₹ 5,00,000 - ₹ 8,00,000 per year

Job Description for Divisional Manager/HOD- Mechanical Design

Location:
Gurgaon

Department:
Mechanical Engineering

Reports To:
Sr GM- Operations

Industry:
Defence & Aerospace

Position Summary

The
Head of Department (Mechanical Engineering)
will lead the end-to-end mechanical engineering function for advanced
defence and aerospace systems
. This leadership role requires driving
design, development, and qualification
of ruggedized enclosures, mechanical packaging, thermal management, and structural solutions for mission-critical avionics and display products. The HOD will shape technology direction, ensure compliance with defence standards, manage cross-functional programs, and build a high-performing team aligned with organizational goals.

Key Responsibilities

  • Leadership & Strategy
  • Define and execute the mechanical engineering roadmap aligned with defence program needs.
  • Build, mentor, and lead a multi-disciplinary mechanical design team with focus on innovation and excellence.
  • Establish best practices in mechanical engineering (DFMA, DTC, ruggedization, reliability).
  • Design & Development
  • Oversee the mechanical packaging design of avionics displays and other defence products.
  • Ensure structural and thermal integrity through advanced analysis (FEA, CFD, vibration, shock).
  • Drive EMI/EMC management aspects related to mechanical packaging.
  • Approve critical designs, review trade-offs, and guide design modifications.
  • Program Management & Execution
  • Lead design reviews, requirement analysis, and verification planning.
  • Coordinate with electrical, electronics, optics, and systems teams for integrated solutions.
  • Manage outsourced design/fabrication partners and vendor development (CNC, sheet metal, injection moulding, die-casting, coatings).
  • Ensure timely delivery of prototypes, fixtures, and qualification models.
  • Standards & Compliance
  • Ensure design compliance with MIL-STD, DO-160, JSS-55555, ASTM, and aerospace design standards.
  • Guide environmental testing (vibration, thermal cycling, humidity, IP67 compliance).
  • Liaise with regulatory and certification bodies (CEMILAC, DGAQA, DRDO).
  • Innovation & Value Engineering
  • Introduce new materials, thermal solutions, and manufacturing techniques.
  • Lead value engineering and obsolescence management for mechanical systems.

Qualifications & Experience

  • Bachelor's/Master's in Mechanical Engineering from a reputed institute.
  • 12-15years of experience, with at least 5–7 years in leadership roles in defence/aerospace product design.
  • Proven track record in avionics packaging, structural/thermal design, and defence-grade system qualification.
  • Expertise in CAD/CAE tools (SolidWorks, AutoCAD, CATIA, Creo, ANSYS, Flowtherm, Nastran).
  • Strong knowledge of mechanical processes: machining, casting, molding, welding, coatings.
  • Experience in managing cross-functional defence projects from concept to production.

Key Competencies

  • Strategic Leadership & People Management
  • Strong Defence Standards Knowledge
  • Problem Solving & Decision-Making
  • Program Execution under Stringent Timelines
  • Cross-Functional Collaboration
  • Customer and Certification Body Interface

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