Production (Machine shop ) Manager

8 hours ago

Bhiwadi, Rajasthan, India Maxop Engineering Company Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Job Description: Asst. /Dy. Manager Production

Key Roles & Responsibilities:

Define rules and Operating procedures to optimize equipment efficiency.

Attendance and active participation during construction, testing, installation and

commissioning of the Equipment.

Support maintenance in establishing and defining critical tasks and parts of the equipment that can impact the efficiency of the line or product quality.

Daily, weekly and monthly reporting of the Key Performance Indicators (KPIs) according to targets defined by senior management.

Define action plans to recover any performance gaps, as an outcome of structured Root cause analysis.

Organize KPI's meeting with production management and supervision.

Identify improvement opportunities by the use of management tools.

Support the Extrusion Manager on tracking operational cost, applying action plan when gaps are detected.

Prepare cost/benefit analysis for proposed improvements.

Adopt Lean Manufacturing Principles

Define production path by optimizing the flow vs. waste and resources involved.

Standard Operating Procedures (SOP) Implementation.

Well versed in formulation of Aluminium extrusion product recipe for heating and cooling.

Compose Extrusion SOPs in cooperation with the Extrusion and Die Shop staff.

Facilitate and ensure proper implementation of the SOP at the shop floor level.

Auditing and Assessments.

Assist the QHSE team in performing quality, safety, environmental audits as required

Thorough Knowledge of CNC, VMC, HMC, SPM working, programing, and toolings and fixtures

Assist production management in performing other inter-department audits across the plant as required.

Handling of customer complaints with effective CP, PFMEA, CAPA, 8 D, other quality tools.

Imparting on Job Training to Engineers, supervisors and workers as per the SOPs.

Inter/intra department communication.

Handling various process, product and system audits.

Handling of customer rejection return with effective control mechanism.

Able to prepare required documentations like PPAP, APQP, CSR, ECN, SPC, MSA, rejection data in PPM, for customers and internal system.

Assisting in activities related to continual improvement

Helping hand to the HOD for getting the things done on time as part of action plan and continual improvement.

Qualification:

Degree qualified in Mechanical/Industrial Engineering

High level of IT skill, particularly MS-Office.

Exposer of IATF 16949, ISO 9001, ISO 14001, ISO 45001 and its implementation

Exposure to ERP or similar environment is mandatory

Good communication skills & fluency in English.

Thorough knowledge on Aluminium Extrusion Process and Aluminium Metallurgy.

Substantial exposure to Die related defects, Surface Treatment for aluminium (anodizing, painting, fabrication).

Ideally experienced in process control management with Control Chart, probabilistic methods and stochastic processes.

A minimum of 5+ years of work experience in the highly proficient Aluminium Extrusion Plant.

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