
Manager / Assistant Manager - Tool Design
6 days ago
Job Description Tool Design Engineer
Position: Assistant Manager / Manager Tool Design
Department: Tool Design / R&D / Proto Development
Industry: Automotive Components (Aluminium Casting & Proto Components)
Location: Coimbatore
Role Summary
We are looking for an experienced Tool Design Engineer to lead and execute tool design activities for aluminium casting and automotive proto components. The role involves conceptualizing, designing, validating, and optimizing tooling solutions using Creo to meet functional, cost, and timeline requirements. The candidate will also be responsible for guiding a small team and coordinating with cross-functional teams including production, quality, and R&D.
Key Responsibilities
- Design and develop dies, moulds, and tools for aluminium casting and proto auto components using Creo.
- Prepare and review 3D models, 2D drawings, BOMs, and GD&T documentation.
- Perform feasibility studies, DFMEA, and tool validation in line with project requirements.
- Optimize tool design for manufacturability, cost-effectiveness, and durability.
- Collaborate with manufacturing, machining, and quality teams for tool trials, validation, and approval.
- Provide technical guidance to junior design engineers and technicians.
- Interact with customers for requirement gathering, design reviews, and technical presentations.
- Support proto development and new product introduction (NPI) projects.
- Troubleshoot and resolve tool-related issues during trials and production runs.
- Ensure timely project delivery within budget and quality standards.
Required Skills & Competencies
- Strong expertise in Creo (Pro-E) for 3D/2D tool design.
- In-depth knowledge of aluminium casting processes.
- Hands-on experience with automotive proto components and tool design validation.
- Good understanding of tool steel, heat treatment, and machining processes.
- Knowledge of GD&T, tolerance stack-up, and engineering standards.
- Analytical and problem-solving skills with attention to detail.
- Strong project management and team-handling skills.
- Good communication and presentation abilities.
Qualifications & Experience
- B.E./B.Tech / Diploma in Mechanical, Automotive, or Relevant
- 8 to 12 years of experience in tool design for automotive / aluminium casting industry.
- Experience as Assistant Manager / Manager level with exposure to team leadership preferred
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