Senior Engineer Wiring Harness Engineering

2 weeks ago

Devanhalli, Karnataka, India Sasmos Het Technologies Full time ₹ 15,00,000 - ₹ 25,00,000 per year

Role Summary

The role is responsible for end-to-end Product Engineering for Electrical Wiring Harness assemblies used in Aerospace & Defence applications. This includes responding to customer RFQs, feasibility evaluation, cost and design optimization, engineering change management, value engineering and technical customer support in collaboration with cross-functional teams.

Key Responsibilities

  • Analyse customer RFQs and provide engineering responses in coordination with BD, SCM and Finance.
  • Conduct technical feasibility studies for new and existing harness products.
  • Prepare BOMs, wiring schematics, technical documentation and design proposals.
  • Work with cross-functional teams for cost estimation and manufacturability assessment.
  • Lead Value Engineering and cost reduction initiatives without impacting product integrity.
  • Support customer technical discussions, audits and design reviews.
  • Manage engineering changes (ECN/ECR), obsolescence and configuration management.
  • Coordinate with suppliers for component selection and alternate proposals.
  • Drive product continuous improvement and design-to-cost initiatives.
  • Ensure compliance with aerospace standards and quality requirements (AS9100, IPC/WHMA-A-620).
  • Provide technical support during NPI, prototyping and FAI stages.
  • Work with ERP (SAP) for BOM creation, routing and product lifecycle updates.

Technical Competencies

  • Strong knowledge of Electrical Wiring Harness, power & signal distribution systems
  • Hands-on exposure to SolidWorks/CATIA/Creo for design interpretation
  • Good understanding of harness components connectors, backshells, conduits, terminals
  • Knowledge of manufacturing processes – crimping, soldering, assembly, testing
  • Familiarity with aerospace standards – IPC/WHMA-A-620, MIL-STD, AS9100
  • Experience in Value Engineering, BOM creation, design validation
  • Knowledge of engineering documentation & change management
  • Exposure to SAP or any ERP system is an advantage

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