
Deputy Manager Machine Shop
5 days ago
Role & responsibilities
Machine Shop: Reports to Production Head.
Responsibility: -
- Plan for monthly Production schedules as per Customer requirements & ensure compliance.
- Implement all the Systems in Machine shop as per IATF-16949 requirements.
- Maintain 5S & material handling & material flow as per pre-decided method & improve on same.
- Maintaining and improving on the OEE & Rejection targets decided by the management.
- Requirements, training, associate evaluation, consumable like cutting tools, coolant used etc.
- New Product development engineering in precision machining & able to lead the activities.
- Achieving the Machine Shop Efficiency(OEE, Rejection targets, On time Delivery)
- Ensure First component OK after every set-up change.
- Maintain proper tool life monitoring
- Activities like Pokayokes ,KAIZENS , PDCA cycles , 7QC tools to be used for continual improvement in improving the cycle time & efficiency of the shop
- Documents related to IATF 16949 / VDA 6.3 or any QMS system desired by the customer.
- All the fixtures for machining & LT should be stored & maintained as per the maintenance plan.
- LT machine seals should be changed as per schedule to avoid wrong results.
- Process Planning (Total Manufacturing process flow chart)
- Budget Preparation for product specific requirements.
- Facility Planning (Machines, Fixtures, Tools & gauges) for new Products
- Tooling and Fixture selection for products
- Preliminary Casting & Fixture selection for new products.
- Selection of required machines(HMC / VMC / CNC turning centers) for specific parts
- Planning & Proving of Machine, fixtures & cutting tools
- New technology induction , M/C Planning & Procurement
- Implement POKAYOKE for mistake proofing in operations
- Change management - Process Verification, Documents Change
- Imparting proper training to the associates & maintaining the related records
- Hands on experience on machine programming on CNC turning, VMC & HMC
- Initiating the procurement of the consumables considering the safety stock required.
- Ensure proper stock of all child parts, tools, packing material is maintained.
- Chip conveyor should be maintained for fluent flow of chips & further processed.
- Ensure chips are totally dry before sending out of the Machine shop area.
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