Pilot Plant Ramp up

3 days ago

Bengaluru, Karnataka, India Mercedes Benz Full time ₹ 8,00,000 - ₹ 12,00,000 per year

Job Overview: As an Anlauf Fabrik Engineer specializing in exterior assembly, you will play a crucial role in ensuring the successful launch and ramp-up of new vehicle production. You will be responsible for optimizing assembly processes, resolving production issues, and implementing improvements to enhance efficiency, quality, and safety within the exterior assembly area.

Key Responsibilities:

Pre-plan and integrate new vehicle models into production.

Ensure buildability of new models through design and process validation.

Analyze and improve exterior assembly processes to enhance efficiency, reduce cycle times, and minimize waste.

Identify and resolve production issues using root cause analysis and implement corrective actions.

Design and implement fixtures, tooling, and equipment to improve efficiency, ergonomics, and safety.

Collaborate with cross-functional teams (design, manufacturing, quality, maintenance) for seamless new product integration.

Create and maintain work instructions, process documentation, and SOPs.

Drive lean manufacturing and continuous improvement initiatives.

Ensure compliance with safety regulations and promote a safe working environment.

Provide Design for Manufacturing (DFM) feedback to product development teams.

Validate parts for assembly issues and propose solutions considering assembly requirements and part drawings.

Manage and resolve issues with stakeholders using problem management tools within defined timeframes.

Maintain communication with cross-functional teams and counterpart engineers during hardware builds.

Participate in project synchronization meetings and cross-departmental working groups from prototype to series production.

Required Skills and Experience:

Bachelors degree in Mechanical, Manufacturing, Industrial Engineering, or related field.

Experience in a manufacturing environment with strong exposure to assembly processes.

Digital or plant experience in assembly validation preferred; Trim, Chassis & Final assembly (TCF) experience highly desirable.

Strong knowledge of manufacturing processes, assembly techniques, and quality control principles.

Hands-on experience with lean manufacturing and continuous improvement.

Proficiency in CAD software (AutoCAD, CATIA) for tooling and fixture design.

Strong problem-solving, analytical, and communication skills.

Basic knowledge of digital assembly tools (Teamcenter, IC.IDO), part drawings, and tolerance concepts.

Ability to work in a fast-paced environment.

Excellent interpersonal skills with a team-oriented mindset.

Qualifikationen

Educational Qualifications:

Bachelor's / Masters degree in Mechanical, Manufacturing, Industrial Engineering, or related discipline.

Preferred Qualifications (Good to Have):

Proficiency in German language.

Experience with automotive exterior assembly processes.

Knowledge of statistical process control (SPC) and data analysis techniques.

Experience with Manufacturing Execution Systems (MES).

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