High-Voltage Safety Engineer

5 days ago

Bengaluru Chennai Hyderabad, India ti Steps Full time ₹ 20,00,000 - ₹ 25,00,000 per year

Job Summary:

We are seeking a detail-oriented and safety-conscious High-Voltage Safety Engineer to lead and support all aspects of high-voltage system safety across development, testing, and production. The ideal candidate will have strong expertise in high-voltage electrical systems (60V DC / 30V AC), regulatory standards, risk analysis, and implementation of safety protocols for electric vehicles, battery packs, or energy storage systems.

Key Responsibilities:

  • Define, implement, and maintain high-voltage safety procedures, guidelines, and work instructions for design, testing, and assembly environments.
  • Perform hazard identification, risk assessments, and mitigation strategies (FMEA, HARA, FTA).
  • Ensure compliance with international standards (e.g., ISO 6469, IEC 60664, IEC 61508, ISO 26262, UL 2202).
  • Oversee the design review of high-voltage systems, such as batteries, inverters, converters, charging systems, and busbars, to ensure proper insulation, grounding, and fault tolerance.
  • Supervise or conduct Hi-Pot testing, insulation resistance testing, continuity, and grounding verification.
  • Develop and monitor safe working procedures for handling live HV components in R&D, testing, and manufacturing setups.
  • Participate in safety audits, incident investigations, and root cause analysis involving HV systems.
  • Interface with regulatory bodies, certification agencies, and internal/external auditors.
  • Maintain documentation of safety test reports, hazard analyses, and compliance checklists.

Required Skills and Qualifications:

  • Strong understanding of electrical safety concepts, creepage & clearance, touch protection, and safe disconnect mechanisms.

  • Proficiency in standards such as:

  • ISO EV safety requirements)

  • ISO Functional Safety)
  • IEC 60664, UL 2202, IEC 61508

  • OSHA / NFPA 70E or equivalent (for industrial safety)

  • Experience with FMEA, HARA, FTA, and other safety engineering tools.

  • Familiarity with HV components: connectors, contactors, fuses, insulation monitoring devices (IMDs

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