Automation System Engineer

Job Title:
System Engineer – Automation

Department:
Automation / Engineering

Industry:
Textile Engineering / Textile Machinery Manufacturing

Location:
Ahmedabad

Reports To:
Head – Automation / Engineering Manager

Job Purpose

To design, develop, implement, and maintain automation systems across textile machinery and manufacturing processes. The role focuses extensively on
Siemens PLC programming
, HMI/SCADA development, and integrating advanced automation solutions to improve machine performance, reliability, and production efficiency.

Key Responsibilities

1. PLC Programming & Automation Development

• Develop, test, and commission
  Siemens PLC programs
  (Siemens S7-1200/1500, TIA Portal, Step 7).
• Create and modify HMI/SCADA screens (WinCC, WinCC Flexible).
• Troubleshoot, optimize, and upgrade PLC logic to improve machine performance.
• Implement structured programming standards and maintain code documentation.

2. Automation for Textile Machines

• Work on automation of various textile machinery such as spinning, weaving, knitting, dyeing, finishing, or processing machines.
• Integrate sensors, actuators, drives, and motion control solutions for precision control.
• Ensure automation solutions meet textile production quality, speed, and safety standards.

3. System Integration & Testing

• Interface PLCs with peripheral systems such as VFDs, servo drives, motors, and industrial instrumentation.
• Perform FAT (Factory Acceptance Test) and SAT (Site Acceptance Test).
• Coordinate with mechanical & electrical teams for seamless integration of automation systems.

4. Maintenance & Troubleshooting

• Provide advanced technical support for breakdowns, logic failures, communication errors, and system malfunctions.
• Ensure minimum downtime through predictive and preventive maintenance techniques.
• Maintain diagnostic tools and perform root cause analysis for repeated issues.

5. Documentation & Compliance

• Prepare technical documentation including wiring diagrams, logic flowcharts, and operating manuals.
• Ensure compliance with industry standards (CE, ISO, safety interlocks, etc.).
• Maintain version control and backup of all PLC/HMI programs.

6. Continuous Improvement

• Evaluate existing automation systems and propose upgrades for efficiency and cost reduction.
• Participate in digital transformation initiatives (IoT, data logging, MES integration).
• Train operators and maintenance teams on new automation systems.

Skills & Competencies Required

Technical Skills

• Strong expertise in
  Siemens PLCs (S7-300/400/1200/1500)
  .
• Proficiency in
  TIA Portal
  , Step 7, WinCC HMI/SCADA.
• Experience with industrial communication protocols:
  Profibus, Profinet, Modbus, Ethernet/IP
  .
• Knowledge of VFDs, servo systems (Siemens Sinamics preferred).
• Strong understanding of automation in textile machinery.
• Ability to read electrical drawings and P&ID.

Soft Skills

• Strong analytical and problem-solving skills.
• Good communication and cross-functional coordination.
• Ability to work independently and manage projects.
• Attention to detail and commitment to quality.

Qualifications & Experience

• B.E./B.Tech in
  Electronics
  ,
  Electrical
  ,
  Instrumentation
  ,
  Mechatronics
  , or related field.
• 3–8 years of experience in automation engineering, preferably in textile industry.
• Hands-on experience with Siemens PLC & HMI development is mandatory.
• Experience in commissioning textile machinery automation will be an added advantage.

Key Performance Indicators (KPIs)

• Reduction in machine downtime.
• Timely completion of automation projects.
• Program quality and adherence to standards.
• Successful integration of automation solutions.
• Operator satisfaction & ease of use of HMI/SCADA interfaces.