Executive Utility

Apollo Tyres Ltd is an international tyre
manufacturer and the leading tyre brand in India. The company has multiple
manufacturing units in India and a unit each in The Netherlands and Hungary.
The company markets its products under its two global brands – Apollo and Vredestein,
and its products are available in over 100 countries through a vast network of
branded, exclusive and multi-product outlets.

Job Title: Executive Utility
Location: Limda
Reports to (Position):
Department/Function:

Job Title : Executive  Electrical & Instrumentation Main Purpose of Job (Why job exists/what it must achieve)
Level: E2/E3
Responsible for maintenance, improvement and Project related jobs
in Plant and Plant Premises.

Reports to: Div Head Engineering
Organization
Unit / Location Apollo Tyres, Limda
Main Responsibilities /
Job Summary
(Primary deliverables of
role and its scope)  KPIs (Measurable parameters of the role) &
Dimensions (What is the span of the role)
Analyse breakdown, PM adherence, Store consumption, on a day to day basis, identify reasons for shortfall if any & discuss with superiors / subordinates for corrective & preventive action. Analyse daily generation of defects and scrap to meet the process efficiencies.
Ensuring optimum utilisation of available resources like manpower, machines, energy.
Effective control of existing management systems with respect to quality, environment, health and safety. Control includes conformance to norms and authority to stop production as part of adherence to all IMS requirement
Work closely with research and development, quality assurance and maintenance personnel to prevent problems with products and tooling/fixtures.
Ensure all manufacturing safety regulatory policies and procedures are implemented and maintained at all times.
Determine and eliminate root causes and diminish occurrences in the manufacturing process.
Able to assist in reducing cost through re-engineering product/material.
Assist in the assessment of vendor/subcontractor evaluation for consideration.
Reduce MTTR and enhance MTBF to ensure machine availability.
Ensure proper availability of Spares and reduce spares cost consumption.
Co-ordinate with Contractors for the efficient implementation of projects and maintenance
Ensure proper documentation & drawings of equipment.
Timely completion of new, improvement , modification projects.
To keep all equipment healthy condition by continues monitoring.
Ensure Data entry in Maintwiz and SAP systems.
Update ATQM & IATF documents.
Review daily plan vs actual for Breakdown and find out root cause
Ensuring calibration schedule adherence and trend monitoring on quarterly basis.
Ensure PM activities in plant and make entries in Maintwiz for closure of PM jobs.
Arrange programming correction incase of abnormalities in Auto sequence machines.
Maintain SCADA system
Maintain backup of equipment PLC & HMI programs .
Assist TMs in trouble shooting of Auto sequence machines with help of outside vendors by taking machines online.
Maintain all electrical power system panels & equipment in 2W plant. Electrical delays
in Plant & Utilities.
Specific Power
consumption of Plant & Utilities
Maintenance cost
of Plant & Utilities

Skills & Knowledge
Requirements (Abilities /
Knowledge & Expertise in field)
Knowledge (Technical
/ Functional)
Knowledge of Production processes
Knowledge about tyre manufacturing
Knowledge about QMS and QC Tools
Knowledge about Engineering
Exposure to ERP enabled environment
Knowledge about HR & Finance

Skills
Problem Solving/Analysis.
Technical Capacity.
Project Management.
Communication Proficiency.
Organizational Skills.
IT Knowledge.
Programming basics

Should have knowledge in SAP PM module. Knowledge
of Automation systems like PLC ,VFD , etc.

Skills
Good
Communication skills, Mentoring Skills. Qualifications
Electrical Engineering Graduation

Experience

   3-5 years

Authorities:-

* Control stores
and spares consumption and repair and maintenance cost.
* Initiate review
of performance of subordinates and co-ordinate their development activities
by  
   arranging right training at the right
time.
* Authority to
stop equipment to ensure equipment and men safety.
* Maintaining and
updating of calibration schedule
* Authority to
generate purchase requisition. 
* Evaluation of
calibration process.