Maintenance Supervisor: Plastic Moulding

2 weeks ago


Dhule, Maharashtra, India Sagar Fabrics Full time ₹ 3,20,000 - ₹ 4,80,000 per year

The Maintenance Supervisor will lead and oversee all maintenance activities within a plastic injection molding/manufacturing facility. This role is responsible for ensuring maximum machine uptime, safe operations, and optimal performance of molding machines, utilities, auxiliaries, and plant equipment. The Maintenance Supervisor will manage a team of technicians, coordinate preventive and corrective maintenance, and support continuous improvement initiatives.

Key Responsibilities

  • Supervise, train, and direct maintenance technicians across all shifts.
  • Plan, schedule, and execute preventive and predictive maintenance for injection molding machines, molds, robots, chillers, compressors, and auxiliary equipment.
  • Troubleshoot and resolve electrical, mechanical, hydraulic, and pneumatic breakdowns to minimize downtime.
  • Coordinate mold changes, mold maintenance, and tool room activities in collaboration with Production.
  • Maintain spare parts inventory and ensure availability of required consumables.
  • Implement and improve maintenance systems and documentation (PM checklists, equipment history, downtime logs, etc.).
  • Ensure compliance with safety standards, lock-out/tag-out procedures, and machinery safety practices.
  • Work with OEMs and vendors for equipment upgrades, repairs, and technical support.
  • Support continuous improvement initiatives for cycle time, energy efficiency, and equipment reliability.
  • Monitor key KPIs such as downtime %, MTTR, and PM schedule compliance.
  • Participate in annual budgeting for maintenance expenditures and capital projects.

Required Qualifications

  • Diploma/Degree in Mechanical/Electrical/Industrial/Mechatronics Engineering or related field.
  • 5+ years of maintenance experience in plastic injection molding or related manufacturing environment, with at least 2 years in a supervisory or leadership role.
  • Hands-on knowledge of:
  • Injection molding machines (e.g., Haitian, Engel, Nissei, Arburg, Husky, etc.)
  • Hydraulic & servo systems
  • Mold and hot runner systems
  • Utilities (compressors, chillers, cooling towers, dryers, material handling)
  • PLC troubleshooting (Siemens/Allen-Bradley — preferred)

Skills & Competencies

  • Strong troubleshooting and problem-solving skills
  • Ability to interpret maintenance manuals, electrical and hydraulic schematics
  • Leadership and team development capability
  • Good communication and cross-department coordination
  • Computer skills (CMMS preferred)
  • Strong focus on safety, quality, and production reliability

Job Types: Full-time, Permanent

Pay: ₹20, ₹30,000.00 per month

Benefits:

  • Provident Fund

Work Location: In person


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