Plant Head Gears

Role & responsibilities

We are seeking a dynamic and experienced Plant Head to lead the manufacturing operations in FW Plant at Bhiwadi. The ideal candidate will possess strong leadership, strategic thinking, and operational expertise in the automotive component manufacturing industry, specifically related to transmission gears, shafts, and other precision-engineered components. Candidates having Plant Head experiences and TPM/TQM exposure will be preferred.

Key Responsibilities:

1. Strategic Leadership:

• Develop and implement the plant's strategic plan aligned with company business goals.
• Drive continuous improvement initiatives to enhance productivity, efficiency, and profitability.
• Identify new business opportunities and market trends.
• Lead the development and implementation of capital expenditure plans.

2. Manufacturing & Production Management:

• Oversee all manufacturing and production operations, especially transmission gears, shafts, and other specialized components.
• Optimize production processes to maximize efficiency and minimize costs.
• Implement robust production planning and control systems.
• Monitor production metrics and implement corrective actions as required.

3. Quality Management:

• Ensure adherence to stringent quality standards, especially for precision-engineered components.
• Drive a culture of quality throughout the plant.
• Address customer complaints and implement corrective actions.
• Ensure compliance with industry standards (e.g., IATF

4. Maintenance & Engineering:

• Oversee plant equipment and machinery maintenance, especially for gear and shaft manufacturing.
• Develop and implement preventive maintenance programs.
• Manage engineering projects to ensure timely completion.
• Optimize the use of available technology to improve plant efficiency.

5. Supply Chain Management:

• Manage procurement of raw materials, including specialized steel for gear and shaft manufacturing.
• Optimize inventory levels and ensure timely delivery of materials.
• Maintain strong supplier relationships.
• Oversee logistics and warehousing operations.

6. EHS Management:

• Ensure compliance with all EHS regulations and standards.
• Promote a safe and healthy work environment.
• Implement and maintain EHS management systems.
• Lead EHS-related audits and inspections.

7. Human Resources Management:

• Lead, motivate, and develop a team of managers and employees.
• Implement talent management strategies.
• Ensure effective communication across departments.
• Manage employee relations and resolve conflicts.

8. Financial Management:

• Develop and manage the plant's budget.
• Monitor and control costs.
• Prepare and present financial reports.

Preferred candidate profile

Qualifications & Experience:

• Diploma in Mechanical Engineering or BE (Mechanical )
• Minimum 20 years of experience in a senior manufacturing leadership role in the automotive component industry, specifically in transmission components.
• Proven success in managing manufacturing operations and driving continuous improvement.
• Strong knowledge of automotive component manufacturing processes and quality systems.
• Excellent leadership, communication, and interpersonal skills.
• Experience with lean manufacturing and Six Sigma methodologies.
• Strong financial acumen and experience with ERP systems.
• Familiarity with Indian Labour Laws and EHS regulations.

Key Competencies:

• Strategic Thinking
• Leadership & Team Management
• Operational Excellence
• Problem Solving & Decision Making
• Communication & Interpersonal Skills
• Financial Acumen
• Quality Management
• EHS Management
• Specialized knowledge of gear and shaft manufacturing processes