Manufacturing Process Engineer

1 day ago


Bengaluru, Karnataka, India EMRIOM SOLUTIONS Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Qualification:
B.Tech / Diploma – Mechanical

Experience:
6–8 Years

Location : Ras Al Khaimah, UAE

We're looking for experienced
Process & Manufacturing Engineers
to join our team and lead continuous improvement initiatives across our production operations.

Key responsibilities :

  • Process Analysis & Optimization: Map, evaluate, and redesign manufacturing processes to improve flow, reduce bottlenecks, and enhance overall efficiency using tools like Value Stream Mapping (VSM) and Process Flow Diagrams (PFD)
  • Implementation of Lean & Six Sigma: Apply systematic improvement tools such as Kaizen events, Poke Yoke (error-proofing), and Six Sigma methodologies to eliminate waste, reduce process variation, and achieve measurable gains in productivity and quality.
  • Quality Improvement: Perform root cause analysis on quality defects using techniques like PFMEA (Process Failure Mode & Effect Analysis) and implement corrective actions to prevent recurrence and maintain compliance with industry standards.
  • Layout Preparation: Design and optimize factory layouts to facilitate smooth material flow, ergonomic workspaces, and efficient utilization of resources, incorporating principles of ergonomics to minimize worker fatigue and injury risks
  • Cycle Time Study: Conduct detailed time studies for each operation to identify delays, balance workloads, and optimize cycle times for maximum productivity.
  • Resource Declaration for Production Planning (Man & Machine): Define and declare resource requirements, including manpower, machines, and materials, to support production ramp-up and ensure seamless scaling of operations.
  • PFMEA (Process Failure Mode & Effect Analysis): Lead systematic risk analyses to identify potential process failures proactively and develop mitigation strategies to enhance reliability and safety.
  • PFD (Process Flow Diagram): Create and maintain visual representations of complete process flows to aid in team understanding, training, and systematic improvements.
  • Collaborate with cross-functional teams, including production, quality assurance, and supply chain, to integrate engineering solutions into daily operations.
  • Monitor key performance indicators (KPIs) such as yield rates, downtime, and throughput to identify opportunities for continuous improvement.
  • Support new product introductions (NPI) by developing robust manufacturing processes and ensuring manufacturability from design stages
  • Ensure adherence to safety regulations, environmental standards, and company policies in all engineering activities


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