Head of Operations Aluminium Die Casting

3 days ago

Bengaluru Chennai Hyderabad, India Amor Management Consultants Full time ₹ 20,00,000 - ₹ 25,00,000 per year

Position: Head of Operations (Aluminium Die Casting)

LocationSouth India

Role:

To lead and manage end-to-end operations of aluminum die casting plants, ensuring delivery of high-quality automotive components at optimum cost, safety, and productivity levels while driving continuous improvement and operational excellence.

Key Responsibilities:

1. Operations Management

  • Lead and oversee production, maintenance, machining, quality, supply chain, and logistics functions.
  • Ensure on-time delivery (OTD) of components to OEM customers.

2. Production & Efficiency

  • Manage die casting, machining, and finishing processes to achieve targeted productivity, efficiency, and cost reduction.
  • Monitor OEE (Overall Equipment Effectiveness), scrap/rejection rates, downtime, and cycle times; implement corrective actions.
  • Drive automation, lean manufacturing, and Industry 4.0 practices.

3. Quality & Customer

  • Ensure defect-free production meeting global OEM standards.
  • Reduce customer rejections, warranty issues, and line rejections.

4. Cost Control

  • Optimize operations costs including raw materials, energy, consumables, and manpower.
  • Prepare and manage annual budgets, ensuring adherence to financial goals.

5. People Leadership

  • Lead, coach, and develop a multidisciplinary team of engineers, supervisors, and operators.
  • Build a performance-driven culture with focus on safety, quality, and accountability.
  • Drive cross-functional collaboration across supply chain, quality, maintenance, and projects.

6. Continuous Improvement

  • Drive lean, Six Sigma, TPM, Kaizen initiatives across the plant.
  • Lead capex planning and implementation for new machinery, die casting presses, and automation.
  • Support NPD (New Product Development) and project industrialization.

Qualifications & Experience:

  • Bachelors / Masters degree in Mechanical / Production / Metallurgical Engineering.
  • 1622 years of experience in operations management in aluminum die casting

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