Electrical Engineer Site Incharge
3 days ago
Role Overview
We are seeking an Electrical Engineer (Executive/Assistant Manager) with a strong background in automation and electrical systems for Cold Rolling and Hot Rolling Mills. The role involves site in-charge responsibility for electrical erection, testing, and commissioning, with focus on greenfield/ revamp project execution, process automation, and drive systems integration.
Key Responsibilities
- Lead erection, installation, and commissioning of electrical systems for CRM/HRM (Pickling Line, Tandem Cold Rolling Mill, Continuous Annealing/ETL lines).
- Hands-on execution and troubleshooting of MV & LV drive systems (ABB ACS6000, ABB ACS880, Siemens Drives) and associated MV/LV motors.
- Supervise commissioning of automation systems (Siemens S7-300 PLC, ABB PEC Controller, X-PACT Controller, SCADA, HMI/WinCC).
- Oversee integration and tuning of Level-1 logic and Level-2 automation systems with process equipment.
- Coordinate and validate thickness gauge, load cell, laser welder, and surface inspection systems during commissioning.
- Ensure accurate review of SLDs, GA drawings, cable schedules, interlock logics, control philosophy, and I/O list verification.
- Conduct FAT, SAT, loop checks, drive parametrization, and IBA data analysis to stabilize process performance.
- Drive revamp and improvement projects for mills (PLTCM/CTCM/ETL), ensuring minimal downtime and enhanced reliability.
- Anchor on-site safety (LOTO, arc-flash compliance, earthing practices) and ISO documentation (ISO 9001, ISO 50001 ENMS).
- Manage spare parts planning, preventive & predictive maintenance schedules, and breakdown analysis.
- Collaborate with OEMs like SMS-Siemag, Danieli, ABB, Siemens during project execution.
Candidate Profile
- Education: B.E./B.Tech in Electrical Engineering.
- Experience: 48 years in project execution & maintenance in steel plants (CRM/HRM/ETL lines).
- Strong expertise in AC Drives (ABB ACS6000, ACS880), PLC/DCS (Siemens Step-7, Logicad, Codesys), IBA Analyzer, and HMI (WinCC).
- Hands-on knowledge of process systems – rolling, pickling, emulsion, tinning, thickness control, and L1–L2 integration.
- Exposure to digitalization projects such as Yard Management Systems and Surface Inspection Systems will be preferred.
- Good understanding of electrical codes (IEC/IS/IEEE), safety audits, and energy management systems.
- Ability to lead multidisciplinary site teams, handle contractors, and deliver projects within defined timelines.
Key Competencies
- Project Planning & Execution (Greenfield & Revamp)
- MV/LV Drive Systems & Motor Commissioning
- PLC/DCS/SCADA Integration (Level-1 & Level-2 Automation)
- Rolling Mill Process Control (PLTCM, CTCM, ETL)
- Fault Analysis (IBA, HMI/Logic modifications)
- ISO & Energy Management Compliance
- Vendor & Contractor Coordination
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