Senior Engineer Maintenance- Electrical

Senior Engineer Maintenance - Electrical

SECTION II: PURPOSE OF THE ROLE

To oversee and perform electrical maintenance tasks, ensuring equipment reliability and safety. This includes executing scheduled and emergency repairs, adhering to standards and procedures, managing inventory, supporting projects, and maintaining documentation. The role also involves troubleshooting issues, analyzing costs, and ensuring compliance with HSEF standards

To ensure the availability and safe and reliable operation of electrical equipment in the plant by timely and effective, predictive, and preventive maintenance

Responsibilities

• Workshop Maintenance Planning
• Prepare workshop electrical maintenance cost and budgeting and oversee adherence to the same to ensure efficient utilization
• Create maintenance schedules at a daily, weekly and monthly basis for electrical activities in coordination with planning and plant maintenance teams
• Create the resourcing plan as per the maintenance schedule in order to handle day-to-day workshop electrical maintenance activities
• Ensure maintenance KPIs of workshop electrical are met on a weekly basis
• Manage all electrical maintenance activities of OSBL Non-Plant areas either connected to health, human welfare or Corporate social responsibility (MAB, MCC, TPA, Guest House, Damka, Mora Health care centre)
• Handle complex level maintenance of Split ACs, Window ACs, Water coolers, Domestic Fridges, Street lights etc.
• Drive continuous process improvements and keep abreast of maintenance best practices
• Policies, Processes and Procedures
• Oversee day to day activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner
• Keep self abreast with leading practices & trends and contribute to the identification of continuous improvement of systems, processes and procedures
• Follow test procedures and formats; ensure implementation of best practices and group guidelines for electrical equipment at plant.
• Plant Maintenance Planning
• Prepare electrical maintenance cost and budgeting and oversee adherence to the same to ensure efficient utilization for the plant.
• Ensure maintenance schedules are executed on a daily, weekly, and monthly basis for electrical activities in coordination with planning and plant maintenance teams.
• Ensure the availability of resources to handle day-to-day electrical maintenance activities.
• Ensure root cause analysis and implementation of all recommendations on time.
• Plant Maintenance Operations Compliance & Documentation
• Review, prioritize and execute critical electrical maintenance activities while ensuring adherence to highest quality standards
• Coordinate with other functions and follow up for external repairs; Oversee maintenance of electrical equipment at site common areas
• Manage the planned turnaround and shutdown services performed on electrical equipment and systems to ensure they are maintained, tested and calibrated timely
• Support in the Identification of root cause for failures and perform risk assessment, as well as provide inputs in troubleshooting measures that prevent repetitive failures.
• Perform Task-based risk assessment for all critical activities and ensure all activities are executed with proper permit and risk assessment.
• Conduct training and skill development of team members as per requirements
• Ensure availability of all critical spares and cost-effectively manage spares.
• Manage all planned and reactive maintenance of non-plant areas attached to CES workshop plant areas.
• Support / Implement MOCs and CAPEXs flawlessly.
• Implement life cycle plan / 5 year Obsolescence plan.
• Ensure compliance with all PM and PdM plans.
• Ensure compliance with CAT and Meridium recommendations.
• Participate in safety committees and implement action plans.
• Support in conducting system and procedure compliance audits in own section and ensure adherence to statutory, Electrical Safety Maintenance, and HSE compliance, including RESOP, DOSHE, CASHe, HSEF mandatory training, etc.
• Coordinate with vendors/ equipment manufacturers to ensure seamless contract management and release material/ service PRs & service entries
• Review and update master data for electrical equipment repair and diagnostic testing, MIS, and reporting documents in IMS

SECTION IV: SUCCESS METRICS (TOP 3-5 KPI's)

1. Safety Score of the respective Plant
2. Production / throughput
3. Maintenance Score of respective Plant
4. Technical Availability of the Plant
5. Total no. of failures
6. No. of Repetitive failures
7. Equipment Inspection Overdue / Extended
8. CL Productivity
9. CL Cost
10. PM/PdM compliance
11. Pending / overdue recommendations

Key Interactions:

Key interactions which are essential to execute the role. This will include both internal and external stakeholders

SECTION V: OPERATING NETWORK

Internal

• Human Resource, Administration, Workshop, Planning, Security, CES etc.

External

• Vendor, Equipment Manufacturers, etc.

SECTION VI: KNOWLEDGE AND COMPETENCIES

Education Qualifications

A Bachelor's degree in Engineering/ Technology (Electrical stream)

Experience (Must Have & Good to Have)

4 to 8 years of experience in Electrical Maintenance and Trouble shooting of equipment

FUNCTIONAL COMPETENCIES

• Knowledge of Transformer, HT/ LT motor, VSD, UPS, battery charger, battery set, Switchgear and protection system.
• Knowledge of SAP PM/MM modules.
• Statutory and Regulatory

BEHAVIORAL COMPETENCIES

• Analytical ability
• Good interpersonal skills
• Communication skills
• Decision-making ability