Process Engineer

2 weeks ago

Baghpat Loni, India Garden's Need Full time ₹ 1,04,000 - ₹ 1,30,878 per year

Job Description Process Engineer

Designation

Process Engineer

Specific Accountabilities (Roles & Responsibilities)

  • Assess existing processes focusing on productivity, quality, and safety.
  • Evaluate production capacity based on current technology and product mix.
  • Create, configure, and develop industrial processes and operating instructions.
  • Propose and implement process improvements to reduce costs, improve capacity, and ensure quality & safety.
  • Develop and standardize operating instructions for upgraded processes.
  • Support SAP configuration (BOMs, routing, production planning) and implement automation (MRP runs, inventory management).
  • Standardize production technologies and processes across all OEM manufacturing units.
  • Optimize plant layouts to maximize productivity and minimize space utilization.
  • Conduct process simulations and troubleshooting.
  • Collaborate with Production Managers to create process documents & SOPs.
  • Monitor system upgrades and ensure smooth implementation.
  • Assess and improve Lean practices through training and periodic reviews.
  • Lead Kaizen events, Value Stream Mapping, and other continuous improvement initiatives.
  • Assist in developing new production methods aligned with Lean principles.
  • Focus on inventory optimization, availability, and standardization of manufacturing/assembly cells.
  • Manage the Continuous Improvement Program, driving employee participation across facilities.
  • Provide monthly reports with KPIs and insights for leadership.
  • Ensure safety compliance and maintain a safe working environment.

Computer / Technical Skills

  • Proficiency in Microsoft Office (Excel, PowerPoint).
  • Experience with SAP in production planning, routing, BOM, and automation.
  • Strong engineering and technical background preferred.
  • Excellent communication, leadership, and motivational skills.
  • Ability to innovate and communicate effectively, both written and verbal.

Educational Qualifications

  • Minimum: High School diploma or equivalent with 5+ years of hands-on industry experience.
  • Preferred: Bachelor's degree in Engineering/Technical discipline.
  • Proven record of managerial and process improvement skills.

Experience & Knowledge

  • Minimum 5 years' experience in industrial engineering and/or manufacturing.
  • At least 3 years of Six Sigma/Lean tools usage and project management in a continuous improvement setting.
  • Lean Six Sigma Green Belt certification required; Black Belt preferred.
  • Strong experience in training, coaching, performance monitoring, and process management.
  • Proven ability to manage budgets, implement cost-saving measures, and contribute to profitability.
  • Demonstrated commitment to safety, quality, and timely delivery.

Key Competencies

  • Process Optimization & Lean Manufacturing
  • SAP (Production, BOM, Routing, MRP)
  • Continuous Improvement (Kaizen, VSM, Six Sigma)
  • Production Planning & Layout Optimization
  • Safety & Compliance Management
  • Leadership & Team Development

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