Senior Manager Manufacturing

3 days ago

Pudukkottai, Tamil Nadu, India SAI HR CONSULTANTS Full time ₹ 15,00,000 - ₹ 20,00,000 per year

We are Hiring for Our Senior Manager Manufacturing and Maintenance Operations for our Solid Tyre Manufacturing in Pudukottai

Candidate Must be at the Level of Manager Manufacturing Plant Head Operations and Maintenance from Solid Tyre Manufacturing and OTR Manufacturing Industries across Tamil Nadu. Candidate must Have good Experience in Spoken Tamil and English

Senior Manager Manufacturing Operations and Maintenance

  1. Ensure more than 95% Productivity - Plan vs Actual

  2. Ensure Man-power utilization - Kg/Man Hr to be analzed (Target vs Actual) and ensure TARGET

    I achieved

  3. Losses to be categorized under 4M and analyzed. RCCM to be prepared based on 4M

  4. Ensure production is running against firm work Order and SSO (BIG DATA) pattern. RFD given

    for firm work orders to be analyzed and action to be initiated for honouring (Completion of

    work orders) the committed dates

  5. Capacity vs Actual - Data to be analyzed on daily basis - Target - 90%. Action to be initiated if

    Actual production is less than 90% against Capacity

  6. Production materials availability to be checked and ensure feeding is appropriate for

    production to run without any stoppage

  7. Ensure FIFO is followed for usage of Production materials

  8. Defects to be controlled as per AOP target. Root cause to be analysed for all defective tyres

    and Counter measure to be taken

  9. FTR to be analysed on daily basis and action to be taken for achieving FTR% as per AOP

    TARGET

  10. Claims to be analysed, CM to be taken in process for reducing the same

  11. To ensure Process is been carried out as per SOP. Check list to be prepared and process

    parameters (as defined by EDC) to be cross checked

  12. Ensure all Systems (GT-1,2,3&4) are followed up prompty without deviation

  13. 5S to be followed inside shop floor. All Pending points to be slated and review every fortnight

  14. TPM principles to be followed inside shop floor. All Pending points to be slated and review

    every fortnight

  15. Friction plant production to be followed and to be achieved as per set TARGET

  16. Quality parameters as defined by EDC ought to be followed up and ensured in Friction plant

  17. All Safety principles ought to be followed and ensured in Friction plant

  18. Lump stock - Safety stock to be maintained in Friction plant

  19. Machine break down hrs to be controlled as per AOP target

  20. Machine maintenance expenses to be controlled as per AOP Target

  21. Fuel cost/Kg and Fuel consumed/Mt to be controlled and achieved as per AOP target

  22. Power cost/Kg and Power units consumed/Mt to be controlled and achieved as per AOP target

  23. Hose and coupler consumption to be controlled and achieved as per TARGET

  24. MTBF and MTTR to be analysed and controlled

  25. All Utility equipments to be maintained

  26. 100% adherance to Machine preventive maintenance in STD, FP and OTR

  27. Mould break down Hrs to be controlled and achieved as per AOP TARGET.

  28. Mould maintenance Expenses to be controlled and achieved as per AOP Target

  29. Defect to be Mould and machine to be achieved ZERO

  30. MPR, QPR and APR ppt with Data's to be prepared and reviewed with Head-Operations

  31. All Safety principles ought to be followed and ensured in STD and OTR plant

  32. Ensure proper maintenance of CRITICAL SPARES w.r.t machine and mould maintenance

  33. ISO documentations and procedures to be followed in Production, Quality, Mc Maintenance, Mould Maintenance and stores

  34. CIA, TPM, WCM, 5S and SAFETY review to be conducted regularly

  35. DRM and Daily operation meeting to be conducted regularly and update to be given to Head-Operations

  36. Give helping hand and Inputs for all Projects being carried out inside PDK plant

  37. Involvement in all EDC activities and report to be submitted to Head-operations and Head-EDC

  38. Co-ordination with Purchase, HR, Accounts, Logistics and EDC for smooth running of operations

  39. Plant (prod, Quality, Mc maintenance, Mould Maintenance and Stores) operations related bills to be endorsed and expenses to be analyzed and controlled if necessary

  40. Co-ordination with sister concern divisions whenever necessary.

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