Mitsubishi PLC Engineer

2 days ago

Gurgaon, Haryana, India HappieHire Full time ₹ 12,00,000 - ₹ 24,00,000 per year

Role Summary

The engineer will be responsible for installation, commissioning, troubleshooting, and on-site modification of
Allen Bradley PLC logic
for AGV systems and PLC-based FMS (Fleet Management System). The role involves adapting existing AGV/FMS programs to the plant application, integrating sensors and interfaces, validating field IO, and providing production support during ramp-up.

Key Responsibilities

1. PLC Programming & Code Adaptation


• Modify, adapt, and troubleshoot
Allen Bradley PLC programs (GX Works2/GX Works3)
for AGVs and the FMS system.


• Implement logic changes related to routing, docking, lifting, safety interlocks, and interface signals.


• Ensure compliance with the provided sequence of operations, IO mapping, and functional requirements.

2. AGV System Integration


• Understand AGV control architecture, including sensors such as:

– Safety laser scanners

– Encoders

– RFID/barcode readers

– Proximity/limit sensors

– Lift/actuator feedback


• Validate AGV communication interfaces (Ethernet/IP, CC-Link, Modbus, OPC UA, etc.).


• Coordinate with mechanical/electrical teams for integration of field devices.

3. FMS (Fleet Management System) Support


• Modify PLC-based FMS logic to align with plant flow and process requirements.


• Support functions such as call stations, traffic zones, routing logic, and line-to-line interface signals.


• Work with AE Corp and plant automation teams for integration touchpoints with SCADA/MES (if applicable).

4. Installation & Commissioning


• Perform end-to-end commissioning activities for the assigned AGV line, including:

– Field IO checks

– Network validation

– Motion/sequence testing

– Functional testing of AGV behaviors

– Troubleshooting during trial runs


• Support production through debugging, fine-tuning, and system calibration.

5. Documentation & Reporting


• Maintain daily commissioning logs, change reports, and code revision records.


• Update IO lists, cause–effect matrices, and network diagrams if changes are made.


• Provide structured handover documentation at project completion.

Required Skills & Qualifications

Core Competencies


•
2–6 years of experience
in Allen Bradley PLC programming (Q-series, iQ-R preferred).


• Strong hands-on experience with
GX Works2 / GX Works3 / iQ Works
.


• Experience in robotics, AGVs, material-handling systems, or automotive automation preferred.


• Strong understanding of industrial sensors, IO wiring, control panels, and safety systems.


• Ability to read/interpret electrical drawings, IO lists, and network schematics.


• Experience in debugging automation systems under production conditions.

Technical Knowledge


• Mitsubishi PLC hardware and motion modules


• Industrial networks: CC-Link, Ethernet/IP, TCP/IP, OPC


• Safety systems, emergency stop loops, interlocks


• VFDs, servo drives, field IO modules


• Experience with FMS/SCADA/MES integration is an advantage

Soft Skills


• Strong troubleshooting mindset


• Clear communication with cross-functional teams


• Ability to work independently on a remote site


• Adaptability and patience during production ramp-up


• Professional documentation and reporting discipline

Ideal Candidate Profile

A hands-on
Allen Bradley
PLC engineer with experience in autonomous systems, robotics, or automotive automation—someone comfortable modifying existing PLC logic, working on live AGVs, and supporting production while solving problems under real-time constraints.

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