Mitsubishi PLC Engineer

2 days ago

Gurgaon, Haryana, India Aatral Hr Consulting Full time ₹ 5,00,000 - ₹ 15,00,000 per year

Role Summary

The engineer will be responsible for installation, commissioning, troubleshooting, and on-site modification ofAllen Bradley PLC logic for AGV systems and PLC-based FMS (Fleet Management System). The role involves adapting existing AGV/FMS programs to the plant application, integrating sensors and interfaces, validating field IO, and providing production support during ramp-up.

Key Responsibilities

1. PLC Programming & Code Adaptation

  • Modify, adapt, and troubleshoot Allen Bradley PLC programs (GX Works2/GX Works3) for AGVs and the FMS system.
  • Implement logic changes related to routing, docking, lifting, safety interlocks, and interface signals.

    • Ensure compliance with the provided sequence of operations, IO mapping, and functional requirements.

2. AGV System Integration

  • Understand AGV control architecture, including sensors such as:

    Safety laser scanners

    – Encoders

    – RFID/barcode readers

    – Proximity/limit sensors

    – Lift/actuator feedback

    • Validate AGV communication interfaces (Ethernet/IP, CC-Link, Modbus, OPC UA, etc.).

    • Coordinate with mechanical/electrical teams for integration of field devices.

3. FMS (Fleet Management System) Support

  • Modify PLC-based FMS logic to align with plant flow and process requirements.

    • Support functions such as call stations, traffic zones, routing logic, and line-to-line interface signals.

    • Work with AE Corp and plant automation teams for integration touchpoints with SCADA/MES (if applicable).

4. Installation & Commissioning

  • Perform end-to-end commissioning activities for the assigned AGV line, including:

    – Field IO checks

    – Network validation

    – Motion/sequence testing

    – Functional testing of AGV behaviors

    – Troubleshooting during trial runs

    • Support production through debugging, fine-tuning, and system calibration.

5. Documentation & Reporting

  • Maintain daily commissioning logs, change reports, and code revision records.

    • Update IO lists, cause–effect matrices, and network diagrams if changes are made.

    • Provide structured handover documentation at project completion.

Required Skills & Qualifications

Core Competencies

  • 2–6 years of experience in Allen Bradley PLC programming (Q-series, iQ-R preferred).

    • Strong hands-on experience with GX Works2 / GX Works3 / iQ Works.

    • Experience in robotics, AGVs, material-handling systems, or automotive automation preferred.

    • Strong understanding of industrial sensors, IO wiring, control panels, and safety systems.

    • Ability to read/interpret electrical drawings, IO lists, and network schematics.

    • Experience in debugging automation systems under production conditions.

Technical Knowledge

  • Mitsubishi PLC hardware and motion modules

    • Industrial networks: CC-Link, Ethernet/IP, TCP/IP, OPC

    • Safety systems, emergency stop loops, interlocks

    • VFDs, servo drives, field IO modules

    • Experience with FMS/SCADA/MES integration is an advantage

Soft Skills

  • Strong troubleshooting mindset

    • Clear communication with cross-functional teams

    • Ability to work independently on a remote site

    • Adaptability and patience during production ramp-up

    • Professional documentation and reporting discipline

Ideal Candidate Profile

A hands-on Allen Bradley PLC engineer with experience in autonomous systems, robotics, or automotive automation—someone comfortable modifying existing PLC logic, working on live AGVs, and supporting production while solving problems under real-time constraints.

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