Process Design Engineer

4 days ago

Hyderabad, Telangana, India HYALINE ENVIRO ENGINEERS PVT LTD Full time ₹ 4,20,000 per year

Key Roles and Responsibilities

Process Development and Design

  • Evaluating Data: Analyzing research and pilot plant data to design and scale-up commercial processes.
  • Mass & Energy Balances: Preparing detailed heat and material balances (H&MB) using both manual calculations and process simulation software (e.g., Aspen HYSYS, Plus)
  • Developing Schematics: Creating essential engineering documents:
  • Process Flow Diagrams (PFDs): High-level diagrams showing major equipment and stream flows.

  • Piping and Instrumentation Diagrams (P&IDs): Detailed schematics defining piping, equipment, and instrumentation for process control

  • Equipment Specification and Sizing

  • Equipment Sizing: Performing detailed calculations to determine the size and specifications for all process equipment (e.g., reactors, columns, heat exchangers, pumps, compressors) and utility systems.

  • Data Sheets: Preparing process datasheets for mechanical equipment and instruments, providing required operating parameters and materials of construction.

  • Vendor Interaction: Interfacing with Original Equipment Manufacturers (OEMs)/vendors for equipment selection and procurement.

  • Economic and Project Planning

  • Cost Estimation: Preparing rough cost estimates (e.g., Rough Order of Magnitude) and production cost estimates to assess the financial viability of the proposed process.

  • Financial Evaluation: Working with economic evaluation teams to establish payout and overall financial economics.

  • Plant Layout: Participating in plant layout planning to ensure efficient, safe, and logical arrangement of equipment.

  • Safety, Compliance, and Optimization

  • Risk Assessment: Leading or participating in process safety reviews like HAZOP (Hazard and Operability studies) to identify potential risks and develop mitigation strategies.

  • Compliance: Ensuring designs comply with industry standards, specifications, relevant codes, and Environment, Health, and Safety (EHS) requirements.
  • Troubleshooting: Providing technical support and troubleshooting expertise during the construction, pre-commissioning, startup, and commissioning phases of the plant.
  • Process Optimization: Continuously looking for opportunities to optimize processes to reduce costs, increase efficiency, minimize waste, and improve product quality.
  • Process Flow Diagrams (PFDs): High-level diagrams showing major equipment and stream flows.
  • Piping and Instrumentation Diagrams (P&IDs): Detailed schematics defining piping, equipment, and instrumentation for process control.

Job Type: Full-time

Pay: ₹25, ₹35,000.00 per month

Benefits:

  • Cell phone reimbursement
  • Provident Fund

Work Location: In person

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