EV Energy Storage Mechanical Integration, Pune

1 week ago

Pune, Maharashtra, India Phenom Placement Services Full time ₹ 15,00,000 - ₹ 20,00,000 per year

Employer Listed Automotive Company

Role Energy Storage Mechanical Integration

Job Location   -  Pune

Qualification    -  B.Tech ( 5 yrs+)- Mechanical Engineering

Role and Responsibilities

Role Overview:

Responsible for leading the design, engineering, and integration of battery packs into electric vehicles (EVs), ensuring optimal mechanical performance, safety, manufacturability, and compliance with standards. Collaborates across cross-functional teams (thermal, electrical, testing, production) to develop world-class battery solutions for next-gen EV platforms.

Key Responsibilities:

  • Own the mechanical design, packaging, and integration of battery systems, from concept to production ramp-up.
  • Collaborate with electrical, thermal, and embedded system teams to define and optimize battery interfaces for safety, reliability, and performance.
  • Lead CAD modeling, simulation, and prototype development of battery enclosures and mounting structures (using tools like SolidWorks/Siemens NX).
  • Develop and validate mechanical, thermal, and structural aspects of battery packs including housing, cell retention, connectors, harness, and electronic integration.
  • Ensure robust mechanical integration for high-voltage isolation, crashworthiness, water ingress protection, and manufacturability (DFM/DFA).
  • Support architecture definition through analysis of cost, mass, manufacturability, and lifetime performance.
  • Drive subsystem requirements, specifications, and design verification planning in collaboration with cross-functional partners.
  • Execute root cause/corrective action for integration, build, and launch issues.
  • Generate detailed drawings, GD&T, DFMEA, compliance documents and BOMs within PLM systems.
  • Guide and mentor junior engineers and provide technical expertise for solving complex integration challenges in R&D.
  • Stay updated on regulations, standards (ISO, IEC, AIS), industry trends, and new material/technology developments for battery integration.
  • Support and lead physical testing, validation, and qualification of battery assemblies in collaboration with test teams.

Qualifications:

  • Bachelor's/Master's degree in Mechanical Engineering or relevant field.
  • 5+ years experience in mechanical design/integration, ideally within EV battery packs or high-voltage systems.
  • Proficient with 3D CAD tools and simulation software.
  • Strong knowledge of battery technologies, materials, thermal management, and safety requirements.
  • Demonstrated experience in cross-functional project teams and system engineering approaches.
  • Familiarity with industry standards on EV battery safety, testing, and certification.

Profile Standouts:

  • Deep understanding of real-world integration constraints: crash, water/dust ingress, thermal runaway, manufacturability.
  • Strong innovation and problem-solving skills for rapid prototyping and new technology evaluation.
  • Experience with documentation, BOM management in PLM.

Please send your CV 
 
with below details if this suits your requirement:

  1. Current Salary –( Fix + Variable)

  2. Expected CTC :

  3. Current Employer –( if working)

  4. Current Location

  5. Notice Period –( if working)

  6. Ok for Work from Office from Bangalore office-

  7. Total years of experience in EV BMS Mechanical Integration role ( in years)

8. Aggregate % in Btech

10.  12th and Bachelors passing Year -

11. DOB

12 Reason for job change:

13  Do any of your relatives work in Bajaj YES/NO:-

  1. Have you priorly given an interview in Bajaj YES/NO:-

  2. Do you have any gap year , if any please mention:- YES/NO

Regards,

Saket

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