Commissioning Engineer

3 days ago

Pune, Maharashtra, India THERMAX Full time ₹ 12,00,000 - ₹ 36,00,000 per year

Roles and Responsibilities:

  • Inspection of site installation as per drawings and P&ID, preparation of punch list, site discrepancies reporting as per ISO formats, preparation of commissioning schedule
  • Able to read & understand Hook-up drawings, Cable & interconnection schedule, I/O list, Instrument Data sheet, Bill of materials.
  • Expertise in Functional logic diagram i.e., BMS logic diagrams, Control Schemes, Drive Logics, Control Narrative and its development.
  • Involving in detailed inspection & commissioning of PLC / DCS based control / shutdown system, analyzers, VMS systems, VFD panels and MCC panels.
  • Knowledge of Basic Instrumentation Engineering of Pressure / Temp / Flow / Level measurement methods / SWAS, CEMS Analyzers / control valves as applicable to boilers.
  • Attending daily meetings with client to commission the boiler / heater as per schedule.
  • Co-ordinate and follow up with HO team for getting the resolution for site discrepancies, pending material to achieve completion of project as per the schedule.
  • Coordinate with site construction team to get complete the pre-commissioning and commissioning punch list.
  • Involving in pre-commissioning & commissioning of various vendor equipment such as control valves, transmitters, gauges, electrical / pneumatic actuators etc.,
  • Handling of Vendors and utilizing their visit properly for commissioning and troubleshooting the problems faced in vendor equipments and maintaining records.
  • Review vendor documents for all the electrical and instrumentation items, Participation in HAZOP, Factory Acceptance Test (FAT), Site Acceptance Test (SAT) as and when required.
  • Field testing of Ignitor, Flame scanner for the start-up of Burners.
  • Familiar in Commissioning and troubleshooting of different types of Burners in Boiler / Heaters w.r.t Single or Multi Fuel Firing (LSHS, HFO & LDO).
  • Commissioning the Auto-Loops of various systems like Water, Coal, Air & Steam through DCS.
  • Operating and fine tuning the operation parameters of boiler / heaters to achieve optimized output to ensure customer satisfaction on product.
  • Involving in pre-commissioning, commissioning of CEMS & SWAS system including calibration and trouble shooting.
  • Conducting classroom and field training program for operation staffs and field operators.
  • Conducting performance test as per standard PTC of boiler with accessories.
  • Preparation of ISO protocols / documents for smooth handing over of projects to customer.
  • Provide warrantee services to clients after commissioning.

Critical Competencies:

Functional:

  • Efficient & timely reporting to Managers/HODs.
  • To understand the job on hand, the design specifications and provide inputs on the commissioning aspect of the job.
  • Continuous interaction with customer and HO all through the commissioning activity, making progress report, inputs requirement from the customer, get the necessary support from the inter-departments to ensure timely problem solving, and delivery of quality job.
  • Providing feedback for product/ process improvements.
  • Report writing and MIS.
  • Technical knowledge on bought outs and fabrication.
  • Customer Training.

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