Senior Automation Engineer PLC

14 hours ago

Hyderabad Pune Sangli, India Mass Engineers Full time ₹ 12,00,000 - ₹ 36,00,000 per year

We are seeking a skilled PLC / SCADA Engineer to join our team specializing in the design, commissioning, and maintenance of heat treatment furnace automation systems. The ideal candidate will have hands-on experience with industrial control systems, strong troubleshooting skills, and the ability to develop and integrate solutions that ensure safe, reliable, and efficient furnace operations.

Key Responsibilities

  • Design, develop, and program PLC logic and SCADA systems for heat treatment furnaces.
  • Configure, integrate, and test automation hardware including PLCs, HMIs, sensors, drives, and communication networks.
  • Develop SCADA graphics, alarms, and reporting features to support furnace process monitoring and control.
  • Perform system troubleshooting, diagnostics, and corrective actions for automation-related issues.
  • Lead commissioning, startup, and site acceptance testing of new furnace control systems.
  • Maintain and update control system documentation including wiring diagrams, I/O lists, and software backups.
  • Collaborate with process engineers, mechanical engineers, and project teams to ensure automation solutions meet operational requirements.
  • Provide technical support, training, and guidance to maintenance and operations teams.
  • Ensure compliance with safety standards, industry regulations, and quality procedures.

Qualifications & Skills

  • Bachelors Degree (or Diploma with relevant experience) in Electrical / Electronics / Automation / Instrumentation Engineering.
  • Proven experience in PLC programming (Siemens, Allen Bradley, Schneider, or similar).
  • Strong knowledge of SCADA/HMI development tools (e.g., WinCC, Wonderware, iFIX, Ignition).
  • Hands-on experience with industrial communication protocols (Modbus, Profibus, Profinet, Ethernet/IP, OPC, etc.).
  • Familiarity with heat treatment furnace processes or other high-temperature industrial systems is a plus.
  • Strong troubleshooting, analytical, and problem-solving skills.
  • Ability to work independently and in a team-oriented environment.
  • Willingness to travel to customer sites for commissioning and support.

Preferred Experience

  • Exposure to PID control loops, temperature control, and process automation.
  • Experience with VFDs, servo drives, and industrial instrumentation.
  • Knowledge of industrial safety standards (IEC, ISO, NFPA, etc.).
  • Previous experience in the metallurgy, automotive, or manufacturing industries.

What We Offer

  • Competitive salary and benefits package.
  • Opportunities for professional growth and skill development.
  • Involvement in challenging, high-technology automation projects.
  • A collaborative and innovative work environment.

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