
Senior Manufacturing Engineer
13 hours ago
Job Summary:
We are seeking a highly skilled and experienced
Manufacturing Operations Engineer
with a strong focus on
New Product and Part Development
. This role is responsible for driving manufacturability, cost-efficiency, and scalability of new products from concept through production launch. The ideal candidate will have extensive experience working with cross-functional teams to translate design intent into robust manufacturing processes, ensuring smooth integration of new parts into production with a strong focus on quality, timing, and cost.
Key Responsibilities:
New Product Introduction (NPI) & Part Development:
- Collaborate with R&D, Product Design, and Supply Chain teams to ensure
Design for Manufacturability (DFM)
and
Design for Assembly (DFA)
principles are embedded early in the product lifecycle. - Lead
manufacturing readiness reviews
and
process capability studies
during the development of new parts and products. - Develop, validate, and optimize
manufacturing processes, tooling, and fixtures
for new components and assemblies. - Own
process development plans
, including process flow diagrams, PFMEAs, control plans, and work instructions. - Interface with suppliers to support the development, qualification, and industrialization of externally manufactured components.
Launch & Scale-Up:
- Support pilot builds, prototypes, and low-rate initial production (LRIP) to validate manufacturing feasibility and ensure process stability.
- Coordinate with production teams to ensure a smooth transition of new parts/products into full-scale manufacturing.
- Monitor process KPIs during ramp-up and initiate continuous improvement actions where necessary.
Cross-functional Collaboration & Technical Leadership:
- Act as the technical liaison between engineering, quality, supply chain, and operations for all NPI and part development activities.
- Participate in design reviews, change management (ECO/ECR), and stage-gate or APQP processes.
- Mentor junior engineers and support knowledge transfer across engineering and production teams.
Quality, Compliance & Documentation:
- Ensure new parts and processes meet all
quality, safety, and regulatory requirements
(e.g., ISO 9001, IATF 16949, AS9100, FDA as applicable). - Create and maintain all necessary documentation including
process validation reports
,
first article inspection (FAI)
, and
PPAP/FAIR packages
. - Support root cause analysis and corrective actions for development-related quality issues.
Required Qualifications:
- Education:
- Bachelor's degree in Mechanical, Manufacturing, Industrial, or related Engineering field. Master's degree is a plus.
- Experience:
- 5–15 years of experience in a manufacturing engineering role with a strong focus on
new product development, part industrialization, and process development
. - Technical Skills:
- Strong knowledge of DFM/DFA, process validation, GD&T, and statistical analysis tools.
- Proficient in CAD software (e.g., SolidWorks, CATIA, Creo) and engineering documentation platforms (e.g., PLM systems).
- Experience with manufacturing methods such as machining, injection molding, die casting, stamping, additive manufacturing, etc.
- Familiarity with quality tools such as FMEA, Control Plans, PPAP, FAIR, SPC, and root cause analysis techniques (8D, 5-Why, Ishikawa).
- Knowledge of ERP/MES systems and production documentation standards.
Preferred Qualifications & Certifications:
- Lean Six Sigma Green/Black Belt
- PMP or experience with structured project management
- Experience working in APQP or stage-gate product development environments
- Exposure to Industry 4.0 and smart manufacturing tools
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