Quality Control Manager for AAC Blocks

4 days ago

Coimbatore, Tamil Nadu, India ONECRETE AAC Full time ₹ 4,00,000 - ₹ 4,80,000 per year

Quality Control Specialist (AAC Blocks)

We are looking for a Quality Control Specialist to join our AAC block manufacturing team. This role is crucial in ensuring that every batch of blocks we produce meets BIS/ISI standards, customer expectations, and our own quality benchmarks. You will be responsible for monitoring raw materials, production processes, and finished goods through testing, inspection, and documentation.

Responsibilities

Raw Materials & Testing

  • Check quality of incoming raw materials (cement, fly ash, lime, gypsum, aluminium powder, etc.) as per ISI norms.
  • Maintain proper sampling and testing records for each batch.

In-Process Control

  • Monitor slurry density, casting quality, mould handling, cutting accuracy, and autoclave curing.
  • Ensure production teams follow approved mix ratios and curing cycles.
  • Identify deviations quickly and work with production to correct them.

Finished Product Quality

  • Conduct regular testing of AAC blocks for density, compressive strength, water absorption, dimensional accuracy, etc.
  • Maintain a record of daily, weekly, and monthly QC test results.
  • Prepare Non-Conformance Reports (NCRs) for failed batches and follow up on corrective action.

Compliance & Audits

  • Ensure all products comply with IS 2185 (Part 3): 1984 and other BIS/ISI requirements.
  • Support external audits (ISI, ISO, or customer visits).
  • Keep calibration records for lab equipment up to date.

Reporting & Improvement

  • Generate quality performance reports for management review.
  • Suggest improvements to reduce rejections and wastage.
  • Train operators and workers on basic quality awareness and good practices.

Requirements

  • Experience: 2–5 years in Quality Control, preferably in AAC block / cement / construction materials industry.
  • Technical Skills:
  • Strong understanding of ISI standards for AAC blocks.
  • Hands-on experience with compressive strength, density, and water absorption tests.
  • Familiar with laboratory testing equipment and calibration procedures.
  • Soft Skills:
  • Problem-solving and analytical skills.
  • Good communication and report writing.
  • Ability to work closely with production teams.

Performance Indicators (KPIs)

  • % of batches passing ISI/BIS standards.
  • Reduction in rejections and wastage.
  • Accuracy and timeliness of QC reports.
  • Successful completion of ISI/ISO audits.

Job Type: Full-time

Pay: ₹25, ₹40,000.00 per month

Benefits:

  • Cell phone reimbursement
  • Food provided
  • Paid sick time

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