Senior Design Engineer

3 days ago

Pune, Maharashtra, India G Square Techsystems Full time ₹ 8,00,000 - ₹ 24,00,000 per year

Senior Design Engineer Automotive Lighting (Rear Lamp / Fog Lamp / Headlamp / Tail Lamp)

Location: Pune

Experience: 6 To 10 Years

Department: R&D / Engineering Design Automotive Lighting

Reporting To: Lead Engineer / Technical Manager Lighting Systems

Job Summary:

We are seeking a highly skilled and experienced Senior Design Engineer to lead and support the design and development of automotive lighting systems including rear lamps, fog lamps, tail lamps, and headlamps. The ideal candidate will have hands-on experience in plastic part design, lighting system integration, and a deep understanding of automotive lighting standards and manufacturing processes.

Key Responsibilities:

  • Lead the design and development of automotive lighting components (rear lamp, fog lamp, headlamp, tail lamp) from concept to production.
  • Create 3D CAD models and 2D drawings using tools like CATIA V5/V6 or Siemens NX.
  • Collaborate with cross-functional teams including optical, electrical, and thermal engineers for integrated lighting solutions.
  • Work closely with OEM clients for requirement gathering, design validation, and change management.
  • Ensure compliance with global automotive lighting standards (SAE, ECE, FMVSS).
  • Conduct design reviews, tolerance stack-up analysis, and DFMEA.
  • Coordinate with suppliers and manufacturing teams for tooling feasibility, DFM/DFA, and production ramp-up.
  • Analyze and resolve design issues, warranty concerns, and engineering changes (ECNs).
  • Support prototype development and validation testing (vibration, thermal, photometric).
  • Document and maintain all design-related technical data in PLM systems (Teamcenter, Windchill, etc.)

Required Skills and Qualifications:

  • Bachelors or Master's degree in Mechanical Engineering, Automotive Engineering, or related field.
  • 6 to 10 years of relevant experience in automotive lighting design (especially rear lamps).
  • Strong expertise in CATIA V5/V6 or Siemens NX for 3D/2D modeling.
  • Hands-on experience in plastic part design, snap fits, ribs, bosses, and light guide integration.
  • Good understanding of lighting optics, thermal management, and electronics packaging.
  • Knowledge of GD&T (ASME Y14.5) and tolerance analysis.
  • Familiar with lighting validation processes and regulatory requirements (SAE, ECE, DOT).
  • Experience in design change management, ECN/ECR process, and design documentation.
  • Excellent communication and project management skills.
  • Ability to work independently and mentor junior engineers.

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