QC manager

2 days ago

Vadodara, Gujarat, India Vilas Transcore Limited Full time US$ 90,000 - US$ 1,20,000 per year

Job Title:
Quality Control Manager – Radiator Manufacturing (Transformer Industry)

Department:
Quality Assurance / Quality Control

Location:
[Insert Plant Location]

Reports To:
Plant Head / Director – Quality / Operations Head

Experience Required:
8 years in transformer component manufacturing or heavy fabrication industry, with at least 3–5 years in a QC managerial role

Job Objective
To lead the Quality Control department for transformer radiator manufacturing by ensuring that all incoming materials, in-process operations, and final products meet stringent quality standards, regulatory requirements, and customer specifications. The role demands a strong background in sheet metal fabrication, welding inspection, pressure testing, and painting quality control.

Key Responsibilities

  • Quality Control – Raw Materials & In-Process
  • Supervise inspection of incoming raw materials (CRCA sheets, headers, fins, welding consumables).
  • Monitor in-process quality checks during cutting, forming, welding (MIG/TIG/spot), and painting.
  • Verify compliance of welding parameters, bead quality, and dimensional tolerances.
  • Final Inspection & Testing
  • Conduct and supervise pressure/leak tests for radiator panels and assemblies.
  • Ensure all radiators meet specified customer requirements, including visual, dimensional, and functional parameters.
  • Validate painting finish, coating thickness, and corrosion resistance as per standard.
  • Quality Systems & Documentation
  • Maintain and implement ISO-compliant quality systems and documentation (inspection reports, test certificates, NCRs).
  • Ensure traceability of components and compliance with QMS/IMS requirements.
  • Prepare quality documentation for customer approvals and audits.
  • Corrective & Preventive Action (CAPA)
  • Lead cross-functional teams to implement CAPA and monitor effectiveness.
  • Reduce internal rejection rates and customer returns through proactive quality planning.
  • Team Management & Training
  • Lead and mentor a team of inspectors, weld quality technicians, and lab staff.
  • Conduct training for shop-floor teams on quality standards, defect identification, and basic troubleshooting.
  • Promote a zero-defect culture and continuous improvement mindset.
  • Coordination with Other Functions
  • Work closely with design and production teams to ensure manufacturability and quality of new radiator designs.
  • Support SCM in vendor quality evaluations and audits.
  • Interface with customers for pre-dispatch inspections (PDI) and technical clarifications.
  • Calibration & Equipment Management
  • Ensure timely calibration and upkeep of all measuring instruments (pressure gauges, vernier calipers, weld gauges, DFT meters).
  • Maintain and operate QA equipment for testing welds, pressure holding, and paint adhesion.

Key Skills & Competencies

  • Strong knowledge of welding standards (WPS, PQR), NDT (visual, dye penetrant), and sheet metal fabrication
  • Experience in pressure testing (hydrostatic or air), paint/coating quality checks, and leak detection
  • Familiarity with transformer industry standards (IS, IEC)
  • Proficiency in using QC tools: 7 QC tools, FMEA, Pareto analysis, RCA
  • Working knowledge of ERP and quality modules (SAP / Oracle preferred)

Skills: radiator,pressure,manufacturing,welding,customer,quality control,transformer,testing,documentation,materials

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