production engineer

3 days ago

Pune, Maharashtra, India Aqua Chill Systems Full time

Job Description Production Supervisor SS 304 Pipe Spool Fabrication)

Position: Production

Department: Fabrication / Manufacturing

Location: Pune

Reporting To: Planning Manager

Industry: Mechanical / Process Piping / Fabrication

1. Job Purpose

To manage both production and quality control activities for SS 304 pipe spool fabrication, ensuring timely delivery till dispatch (including all testing activities), compliance with standards, and high-quality workmanship as per project requirements.

2. Key Responsibilities

  • Plan and execute daily/weekly fabrication schedules for SS 304 pipe spools.
  • Assign manpower and monitor activities such as cutting, fit-up, welding, grinding, pickling, and passivation.
  • Review fabrication drawings, isometrics, spool drawings, and BOM/MTO.
  • Ensure proper material identification, traceability, and handling of SS 304/304L.
  • Track progress and prepare daily production reports, weld logs, and spool status updates.
  • Coordinate with stores for timely availability of pipes, fittings, welding consumables, and purging accessories.
  • Ensure optimum utilization of machines (cutting, bending, rolling, welding).
  • Conduct in-process and final inspections for fit-up, welding, alignment, and dimensions.
  • Verify adherence to WPS, PQR, and welder qualifications (GTAW/SMAW for SS 304).
  • Conduct visual inspection (VT) and coordinate for NDT activities (RT, PT, UT, MT).
  • Maintain welding records, spool traceability, inspection test plans (ITP), and QC documentation.
  • Ensure correct process for pickling, passivation, and cleanliness of stainless-steel spools.
  • Identify defect before offering to QC and drive corrective/preventive actions.

Technical Knowledge Required

  • SS 304 / 304L material properties, heat control, and welding metallurgy.
  • Pipe size, schedule, fittings (elbows, tees, reducers, stub ends), and fabrication standards.
  • Welding parameters for GTAW root & fill passes.
  • Interpretation of isometrics, GA drawings, P&IDs, and weld maps.
  • Dimensional tolerance checks, spool fit-up techniques, and purge requirements.

. Safety Responsibilities

  • Ensure compliance with welding and fabrication safety norms.
  • Conduct toolbox talks and enforce PPE usage.
  • Monitor safe handling and storage of stainless-steel materials.

. Coordination & Reporting

  • Work closely with production, QA/QC, planning, purchase, and dispatch departments.
  • Report daily production and quality status to Planning manager.
  • Assist in preparation of final documentation dossiers and handover packs.

. Skills & Competencies

  • Strong understanding of SS 304 spool fabrication and welding processes.
  • Good inspection, reporting, and documentation skills.
  • Ability to handle manpower and production workflows.
  • Knowledge of ASME, ASTM, and NDT requirements.
  • Problem-solving attitude and strong attention to detail.
  • Proficiency in MS Excel, MS Office, and basic reporting.

4. Qualifications

  • Diploma / BE / B.Tech in Mechanical / Production Engineering.
  • 3–5 years of experience in stainless steel pipe spool fabrication (SS 304/304L).
  • Experience in both production and QA/QC roles is essential.

5. Additional Advantages

  • Experience in skid fabrication, process piping, or modular fabrication.
  • Knowledge of hydrotesting and pneumatic, pacification testing.
  • Understanding of ASME Section IX welding requirements.

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