Process Engineering Manager
6 days ago
Role & responsibilities
- Lead and support New Product Development (NPD), especially for heat exchangers including condensers.
- Drive Process Engineering activities including process design, optimization, and validation.
- Conduct and document PFMEA to identify potential failure modes and implement preventive actions.
- Collaborate with equipment suppliers, including international vendors, for technical discussions, specification finalization, and procurement support.
- Interact with the shop floor to resolve process issues, support trials, and ensure smooth implementation of engineering changes.
Lead development and improvement of processes such as:
Core building
- Helium leak testing
- Fin forming
Tooling development related to condenser manufacturing
Analyze production data and KPIs to identify improvement opportunities in quality, cost, and delivery.
- Support cost reduction and manpower optimization initiatives through process innovation.
- Ensure compliance with internal quality systems and industry standards.
- Provide technical support for troubleshooting and continuous improvement.
- Participate in design reviews, process audits, and root cause analysis for quality issues.
- Prepare and maintain technical documentation including process flow diagrams, control plans, and work instructions.
- Mentor junior engineers and support team development through technical guidance
Key Skills & Competencies:
- Strong experience in Heat Exchanger Design and Manufacturing, with a focus on condenser-type heat exchangers.
- Minimum 5 years of hands-on experience in condenser process engineering.
- In-depth knowledge of core building, helium leak testing, fin forming, and tooling development.
- Proficiency in Process Engineering, PFMEA, and problem-solving tools.
- Excellent analytical skills and ability to interpret technical data.
- Hands-on experience in New Product Development and supplier interaction, including international vendors.
- Familiarity with shop floor operations and production environments.
- Good communication and cross-functional collaboration skills.
- Exposure to Lean Manufacturing, Kaizen, and Six Sigma methodologies is a plus.
Preferred Tools & Software:
- CAD tools (e.g., SolidWorks, AutoCAD)
- FMEA software or templates
- MS Excel, PowerPoint, and data analysis tools
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