Design System Engineer(Gearboxes, Clutch system, DMF, ESS

2 weeks ago

Chennai, Tamil Nadu, India Greaves Technologies Limited Full time ₹ 20,00,000 - ₹ 25,00,000 per year

The Lead Engineer will be responsible for the end-to-end design, development, release, and validation of Gearbox, Clutch, DMF, ESS, and Driveline systems. The role demands strong leadership in managing system-level integration, supplier coordination, and cross-functional collaboration to ensure adherence to project Quality, Cost, Timing, and Performance (QCTP) targets.

Key Responsibilities:

  • Lead Design, Release, and eBOM activities for assigned systems/subsystems ensuring QCTP compliance.
  • Manage system integration and balancing of Gearboxes, Clutch, DMF, ESS, and Driveline hardware.
  • Serve as the primary interface with COEs, DREs, Manufacturing, Suppliers, and Validation Engineers.
  • Define and maintain Technical Specifications (TTS) with AE and key stakeholders.
  • Drive creation and maintenance of DFMEAs, assembly drawings, DVP&Rs, risk assessments, and test plans.
  • Conduct hardware system design reviews and support component validation activities.
  • Coordinate with ACE & FM teams on BOM management and prototype builds.
  • Maintain and update Lessons Learned, EBPs, and technical documentation.
  • Review and approve change notices, prototype orders, and ensure all updates are aligned with engineering standards.
  • Lead DRBTR reviews, track follow-up actions, and manage issue resolution through GIMS or PLM/ISS.
  • Collaborate on Technical Cost Reduction (TCR) and Value Optimization (VO) initiatives.
  • Support homologation document approvals and product readiness milestones (LRF completion).
  • Benchmark competitive systems and ensure alignment with industry standards.

Required Skills & Qualifications:

  • Bachelors or Master's degree in Mechanical or Automotive Engineering.
  • 12–15 years of hands-on experience in External Shift System and Clutch Operating System design and development.
  • Expertise in component design, detailing, tolerance and stack-up analysis.
  • Strong understanding of materials, heat treatment processes, and manufacturing feasibility.
  • Proficient in PLM, APQP processes, and engineering documentation standards.
  • Exposure to structural simulation (CAE) preferred.
  • Excellent communication, coordination, and leadership skills.
  • Proven ability to work cross-functionally and engage with senior management.

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