
Mechanical Maintenance Engineer
6 hours ago
Company Description
Acme Print O Pac Pvt Ltd. Print Management Company
Role Description
Mechanical / Maintenance Engineer – KRA for Printing Press
1. Machine Uptime & Breakdown Management
- Ensure
maximum uptime
of key printing machines (e.g., offset, flexo, gravure, digital presses). - Respond immediately to breakdowns; minimize
downtime
and production loss. - Conduct
root cause analysis (RCA)
of mechanical failures and implement corrective/preventive actions.
2. Preventive & Predictive Maintenance (PM/PPM)
- Develop and strictly follow
preventive maintenance schedules
for all machinery (presses, dryers, conveyors, slitters, etc.). - Use predictive techniques (vibration analysis, thermography) where possible to
anticipate failures
. - Maintain detailed records of maintenance activities, checklists, and schedules.
3. Print Quality Support
- Maintain mechanical systems (rollers, tensioners, register controls) in top condition to avoid print defects.
- Coordinate with production to ensure that
mechanical setup issues
don't affect
print registration, alignment
, or quality.
4. Spare Parts & Inventory Management
- Ensure availability of critical mechanical spares (bearings, belts, gears, pneumatic components, etc.).
- Maintain an
optimized inventory
to reduce costs without compromising response time. - Coordinate with vendors for timely procurement and service support.
5. Installation & Commissioning
- Assist in
installation, testing, and commissioning
of new machines or mechanical systems. - Support layout planning, machine alignment, and interfacing with electrical/automation teams.
6. Energy Efficiency & Cost Optimization
- Monitor air compressors, dryers, and motors for
efficient energy usage
. - Suggest and implement mechanical improvements that
reduce waste, power consumption
, or downtime.
7. Safety, Compliance & Audits
- Ensure all mechanical systems comply with
health, safety, and environmental (HSE)
standards. - Conduct safety audits for mechanical systems (e.g., guards, emergency stops, pressure vessels).
- Maintain compliance with statutory regulations (e.g., boiler and pressure system rules, if applicable).
8. Team Supervision & Training
- Guide and supervise fitters, technicians, and helpers on proper mechanical maintenance practices.
- Conduct
on-job training
on mechanical troubleshooting, safe practices, and SOP adherence.
9. Documentation & Reporting
- Maintain daily/weekly breakdown reports, maintenance logs, and downtime analysis.
- Track and report KPIs like
MTTR, MTBF, breakdown frequency
, and maintenance costs. - Participate in daily production meetings with accurate mechanical data inputs.
KPIs for Maintenance
KPI
Target
Machine Downtime (%)
< 2–5%
Mean Time Between Failures (MTBF)
Increasing trend
Mean Time To Repair (MTTR)
≤ 1 hour (minor); ≤ 4 hours (major)
Preventive Maintenance Compliance
≥ 95%
Breakdown Frequency
Decreasing trend
Spare Parts Inventory Accuracy
≥ 98%
Cost of Maintenance per Unit Output
Within budget
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