Process Expert Tube Mill

4 days ago

Pune, Maharashtra, India Tata AutoComp Full time ₹ 20,00,000 - ₹ 25,00,000 per year

Role & responsibilities

  • Lead and optimize tube mill operations including tube forming, HF/ERW welding, sizing, annealing, and cutting.
  • Ensure hands-on process control and troubleshooting across all tube mill stages.
  • Drive tooling design and development for forming rolls, mandrels, and cutting dies.
  • Implement and sustain TPM (Total Productive Maintenance) practices across tube mill equipment.
  • Maintain high standards of Daily Work Management (DWM) including shift-wise monitoring, issue tracking, and escalation.
  • Collaborate with international equipment and tooling suppliers for process improvements and benchmarking.
  • Conduct PFMEA, root cause analysis, and implement corrective actions for process deviations.
  • Support new product development by defining tube specifications and validating prototypes.
  • Work closely with shop floor teams to ensure process stability, uptime, and production efficiency.
  • Maintain and update process documentation, SOPs, and control plans.

Key Skills & Competencies:

  • Proven hands-on experience in tube mill operations for heat exchangers.
  • Strong knowledge of HF/ERW welding, annealing, and tooling development.
  • TPM practitioner with experience in preventive and autonomous maintenance systems.
  • Strong command over Daily Work Management practices and production discipline.
  • Experience in working with international suppliers and equipment manufacturers.
  • Proficiency in PFMEA, SPC, and process troubleshooting.
  • Strong analytical and problem-solving skills.
  • Effective communication and cross-functional collaboration.

Preferred Tools & Software:

  • CAD tools (e.g., SolidWorks, AutoCAD)
  • MS Excel, PowerPoint for reporting and analysis
  • FMEA and SPC tools

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